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Extrusion Process Engineer Jobs in Elkhart, IN (NOW HIRING)

Bonnell Aluminum

Extrusion Manager

Niles, MI

The applicant must be able to articulate extrusion process principles through a combination of ... Bachelor's degree in engineering (preferred) or in a relevant technical degree. * Must have a ...

Bonnell Aluminum

Extrusion Manager

Niles, MI · On-site

The applicant must be able to articulate extrusion process principles through a combination of ... Bachelor's degree in engineering (preferred) or in a relevant technical degree. * Must have a ...

Bonnell Aluminum

Extrusion Manager

Niles, MI

The applicant must be able to articulate extrusion process principles through a combination of ... Bachelor's degree in engineering (preferred) or in a relevant technical degree. * Must have a ...

Boyd Company

Extrusion Set-Up Technician

Elkhart, IN · On-site

$17.50 - $22/hr

Set-Up Technician The Set-Up Technician plays a crucial role in the extrusion production process ... engineered material and thermal solutions that make our customers' products better, safer, faster ...

Boyd Company

Extrusion Set-Up Technician

Elkhart, IN · On-site

$17.50 - $22/hr

Set-Up Technician The Set-Up Technician plays a crucial role in the extrusion production process ... engineered material and thermal solutions that make our customers' products better, safer, faster ...

RESCHCOR INC

Extrusion Technician- Nights

Bristol, IN

$21 - $31/hr

Follow processing parameters for commonly used materials * Follow setup and Dozuki instruction with ... Able to read and interpret blueprints and engineering documents. * Lean manufacturing or six sigma ...

RESCHCOR INC

Extrusion Technician- Nights

Bristol, IN · On-site

$21 - $31/hr

Follow processing parameters for commonly used materials * Follow setup and Dozuki instruction with ... Able to read and interpret blueprints and engineering documents. * Lean manufacturing or six sigma ...

E Tech Group

Senior Resident Controls Engineer

South Bend, IN · On-site

$95K - $125K/yr

We're one of the largest engineering and system integration firms in the United States providing ... Experience with common metals processes such as hot or cold rolling, extrusion, press braking ...

Norsk Hydro

PLC Technician II

Elkhart, IN · On-site

$29.75 - $37/hr

Hydro Extrusions is a world-leading aluminium extrusion business counting around 100 production ... Perform intermediate programming and safety configuration of PLC-controlled systems.

Hydro North America

PLC Technician II

Elkhart, IN · On-site

$29.75 - $37/hr

Hydro Extrusions is a world-leading aluminium extrusion business counting around 100 production ... Perform intermediate programming, safety configuration * Program and modify PLC logic using ...

Norsk Hydro

PLC Technician II

Elkhart, IN

$29.75 - $37/hr

Hydro Extrusions is a world-leading aluminium extrusion business counting around 100 production ... Perform intermediate programming and safety configuration of PLC-controlled systems.

Norsk Hydro

PLC Technician II (22446)

Elkhart, IN

$30.25 - $37.25/hr

Hydro Extrusions is a world-leading aluminium extrusion business counting around 100 production ... Perform intermediate programming and safety configuration of PLC-controlled systems.

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Extrusion Process Engineer information

See Elkhart, IN salary details

$47.4K

$88K

$136.3K

How much do extrusion process engineer jobs pay per year?

As of Aug 29, 2026, the average yearly pay for extrusion process engineer in Elkhart, IN is $88,042.00, according to ZipRecruiter salary data. Most workers in this role earn between $71,300.00 and $98,600.00 per year, depending on experience, location, and employer.

What does an extrusion process engineer do?

An Extrusion Process Engineer is responsible for designing, optimizing, and overseeing manufacturing processes that shape materials, such as plastics or metals, through extrusion. They work to improve product quality, troubleshoot production issues, and ensure efficiency and safety in the extrusion process. These engineers collaborate with production teams, maintain equipment, and implement process improvements to meet production goals. Their expertise is essential in industries like plastics, automotive, and construction where precise material shaping is required.

What are some typical challenges faced by extrusion process engineers, and how can they be addressed in a manufacturing environment?

Extrusion Process Engineers often encounter challenges related to maintaining consistent product quality, troubleshooting equipment issues, and optimizing process parameters to meet production targets. Variations in raw materials, equipment wear, and changes in environmental conditions can impact the extrusion process. Successful engineers proactively monitor process data, collaborate closely with operators and maintenance teams, and implement continuous improvement initiatives to minimize downtime and defects. Strong problem-solving skills and effective communication are essential to address these challenges and ensure efficient production.

What are the key skills and qualifications needed to thrive as an extrusion process engineer, and why are they important?

To thrive as an Extrusion Process Engineer, you need a solid background in chemical, mechanical, or materials engineering, often supported by a relevant bachelor's degree and experience in manufacturing environments. Familiarity with extrusion machinery, process control systems, and tools like CAD software or Six Sigma methodologies is typically required. Strong analytical thinking, problem-solving skills, and effective communication set top performers apart in this role. These skills and qualifications are crucial for optimizing production efficiency, maintaining quality standards, and troubleshooting process issues in a dynamic manufacturing setting.

What is the difference between Extrusion Process Engineer vs Mechanical Process Engineer?

AspectExtrusion Process EngineerMechanical Process Engineer
CredentialsBachelor's in Mechanical, Manufacturing, or Industrial Engineering; certifications like Six SigmaBachelor's in Mechanical or Industrial Engineering; similar certifications
Work EnvironmentManufacturing plants, extrusion lines, production facilitiesFactories, manufacturing plants, equipment design environments
Industry UsagePlastic, metal, and rubber extrusion industriesVarious manufacturing sectors including automotive, aerospace, and consumer goods

Both roles focus on manufacturing processes, but the Extrusion Process Engineer specializes in extrusion techniques, while the Mechanical Process Engineer covers broader manufacturing processes. The extrusion engineer concentrates on optimizing extrusion lines, whereas the mechanical engineer may work on diverse production equipment and processes.

What are popular job titles related to Extrusion Process Engineer jobs in Elkhart, IN?

For Extrusion Process Engineer jobs in Elkhart, IN, the most frequently searched job titles are:

Extrusion Process Engineer jobs near you
Infographic showing various Extrusion Process Engineer job openings in Elkhart, IN as of August 2026, with employment types broken down into 1% As Needed, 80% Full Time, 16% Part Time, 2% Contract, and 1% Nights. Highlights an 89% Physical, 3% Hybrid, and 8% Remote job distribution, with an average salary of $88,042 per year, or $42.3 per hour.

Extrusion Manager

Niles, MI

Bonnell Aluminum
See more jobs at Bonnell Aluminumexternal

Full-time

Medical, Dental, Vision, Retirement, PTO

Re-posted 21 days ago

Job description

We are actively seeking a result-oriented professional with strong leadership and excellent interpersonal skills. This position will be responsible for influencing and developing the extrusion / die team. 

The successful candidate will have a minimum of three (3) yrs. hands-on experience operating Aluminum extrusion presses and engaging in die-related activity. The applicant must be able to articulate extrusion process principles through a combination of training and demonstration. They also will demonstrate a continuous review of current processes and search out improvement methods to improve product/process quality and reduce waste, rework, and identify non-value adds in the work or process.

RESPONSIBILITIES 

  • Plan and effectively organize workflow and quality changes whilst maintaining the highest level of productivity and quality in the Extrusion Department.
  • Maintains a high-level professional relationship with product chain management peers.
  • Liaises with the quality control department and ensures conformance to the entrenched quality standards; Identify training requirements of subordinates and liaise with training department to implement and training plans. 
  • Maintain and improve SOP's, principles and recording practices. 
  • Performs constant refresher-training of staff on all standards and systems. 
  • Liaises with the maintenance manager and compiles a preventative maintenance plan for the extrusion plant. 
  • Ensure that maintenance services and routines are provided. 
  • Compiles annual manufacturing expense budget and effectively controls expenses within the budget.
  • Provides accurate production information with real time efficiency reporting and manages the Live Monitoring System to its full effectiveness.
  • Analyses and reports on: 
    • Daily, weekly, and monthly production outputs and waste level achieved against plan or benchmark standards.

    • Sets clear action plans to rectify wanton areas of production. 

  • Responsible for accuracy of time and attendance controls. 

  • Enforce superior quality management and control. 
  • Directs research and development programs. Consolidates results/information into a meaningful concise report format with clear comparisons between previous and or benchmark standards.
  • Maintains incentivized performance and waste control systems and improves strategies and expands these to include all functions in extrusion.

QUALIFICATIONS & EXPERIENCE 

  • Bachelor's degree in engineering (preferred) or in a relevant technical degree. 
  • Must have a minimum of three (3) years of proven experience.
  • Qualification in Operations or Production Management will be advantageous.
  • Experience with 5's, Kaizen/lean manufacturing principles.
  • Computer software skills, including Word, Excel, Outlook. 

SKILLS & ABILITIES

  • Strong level of accuracy, attention to detail and analytical.
  • Ability to take responsibility and accountability.
  • Ability to work autonomously and as part of a broader team.
  • Ability to manage stress in a high pressurized production environment. 
  • Ability to solve complex problems. 

COMPENSATION:

  • Completive Salary
  • Paid Time Off
  • 401k with Company Match
  • Medical, Dental and Vision 

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