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Extrusion Process Engineer Jobs in Ohio (NOW HIRING)

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Extrusion Operator

Fairfield, OH · On-site

$24/hr

Participate in projects to improve machines and processes as part of the company's internal ... For 50+ years we've delivered highly engineered technologies and solutions to support ...

Mattr

Be Seen First

Extrusion Operator

Fairfield, OH · On-site

$24/hr

Participate in projects to improve machines and processes as part of the company's internal ... For 50+ years we've delivered highly engineered technologies and solutions to support ...

Mattr

Be Seen First

Extrusion Operator

Fairfield, OH · On-site

$24/hr

Participate in projects to improve machines and processes as part of the company's internal ... For 50+ years we've delivered highly engineered technologies and solutions to support ...

Mattr

Extrusion Operator - 3rd Shift

Fairfield, OH

$16.50 - $20.75/hr

Through a portfolio of brands, we offer highly engineered solutions, technology and products to ... Participate in projects to improve machines and processes as part of the company's internal ...

Mattr

Extrusion Operator - 3rd Shift

Fairfield, OH · On-site

$16.50 - $20.75/hr

Through a portfolio of brands, we offer highly engineered solutions, technology and products to ... Participate in projects to improve machines and processes as part of the company's internal ...

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All JobsExtrusion Process Engineer JobsExtrusion Process Engineer Jobs in Ohio

Extrusion Process Engineer information

See Ohio salary details

$47.1K

$87.5K

$135.5K

How much do extrusion process engineer jobs pay per year?

As of Sep 3, 2026, the average yearly pay for extrusion process engineer in Ohio is $87,481.00, according to ZipRecruiter salary data. Most workers in this role earn between $70,800.00 and $97,900.00 per year, depending on experience, location, and employer.

What does an extrusion process engineer do?

An Extrusion Process Engineer is responsible for designing, optimizing, and overseeing manufacturing processes that shape materials, such as plastics or metals, through extrusion. They work to improve product quality, troubleshoot production issues, and ensure efficiency and safety in the extrusion process. These engineers collaborate with production teams, maintain equipment, and implement process improvements to meet production goals. Their expertise is essential in industries like plastics, automotive, and construction where precise material shaping is required.

What are some typical challenges faced by extrusion process engineers, and how can they be addressed in a manufacturing environment?

Extrusion Process Engineers often encounter challenges related to maintaining consistent product quality, troubleshooting equipment issues, and optimizing process parameters to meet production targets. Variations in raw materials, equipment wear, and changes in environmental conditions can impact the extrusion process. Successful engineers proactively monitor process data, collaborate closely with operators and maintenance teams, and implement continuous improvement initiatives to minimize downtime and defects. Strong problem-solving skills and effective communication are essential to address these challenges and ensure efficient production.

What are the key skills and qualifications needed to thrive as an extrusion process engineer, and why are they important?

To thrive as an Extrusion Process Engineer, you need a solid background in chemical, mechanical, or materials engineering, often supported by a relevant bachelor's degree and experience in manufacturing environments. Familiarity with extrusion machinery, process control systems, and tools like CAD software or Six Sigma methodologies is typically required. Strong analytical thinking, problem-solving skills, and effective communication set top performers apart in this role. These skills and qualifications are crucial for optimizing production efficiency, maintaining quality standards, and troubleshooting process issues in a dynamic manufacturing setting.

What is the difference between Extrusion Process Engineer vs Mechanical Process Engineer?

AspectExtrusion Process EngineerMechanical Process Engineer
CredentialsBachelor's in Mechanical, Manufacturing, or Industrial Engineering; certifications like Six SigmaBachelor's in Mechanical or Industrial Engineering; similar certifications
Work EnvironmentManufacturing plants, extrusion lines, production facilitiesFactories, manufacturing plants, equipment design environments
Industry UsagePlastic, metal, and rubber extrusion industriesVarious manufacturing sectors including automotive, aerospace, and consumer goods

Both roles focus on manufacturing processes, but the Extrusion Process Engineer specializes in extrusion techniques, while the Mechanical Process Engineer covers broader manufacturing processes. The extrusion engineer concentrates on optimizing extrusion lines, whereas the mechanical engineer may work on diverse production equipment and processes.

What are popular job titles related to Extrusion Process Engineer jobs in Ohio?

For Extrusion Process Engineer jobs in Ohio, the most frequently searched job titles are:

What job categories do people searching Extrusion Process Engineer jobs in Ohio look for?

The top searched job categories for Extrusion Process Engineer jobs in Ohio are:

Extrusion Process Engineer jobs near you
Infographic showing various Extrusion Process Engineer job openings in Ohio as of August 2026, with employment types broken down into 1% As Needed, 78% Full Time, 15% Part Time, 1% Temporary, 4% Contract, and 1% Nights. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $87,481 per year, or $42.1 per hour.

Metallurgical Process Development Engineer - Advanced Engineering

Kaiser Aluminum

Heath, OH • On-site

Full-time

Re-posted 15 days ago

Kaiser Aluminum rating

7.4

Company rating: 7.4 out of 10

Based on 30 frontline employees who took The Breakroom Quiz

295th of 545 rated manufacturers

Job description

Kaiser Aluminum is known around the world for its superior quality. Our secret is what we put into it-innovative thinking, industry-leading reliability, and a world-class commitment to customer service. In short, the same qualities we look for in our people. We are looking for a Process Development Engineer to join our Advanced Engineering team in Newark Ohio!
The Process Development Engineer will work on and lead identified priority projects while also collaborating with our manufacturing sites on process and product improvement initiatives, driving sustained changes via data driven analysis. With the technical resources in the Kaiser Aluminum extrusion facilities, this individual will be expected to support and strongly collaborate with sites to foster the technical competencies and experiences, while leveraging best practices across the enterprise.
What you will work on:
  • Develop, define, and complete on a timely basis the assigned Research & Development projects
  • Work in cross-functional teams, interacting with the Advanced Engineering team and Kaiser plant based resources, collaborating on and completing prioritized tasks and initiatives
  • Collaborating with plants, supporting process analysis and improvement initiatives
  • Utilize data to drive fact-based, sustainable improvements in process and product control throughout Kaiser's facilities
  • Develop and apply technical understanding of aluminum alloy processing, including casting, rolling, extrusion, drawing, thermal processing, and destructive and nondestructive testing
  • Design experiments using research and production processing equipment. Analyze experimental results and make recommendations based on analysis
  • Researching new and existing aluminum materials and/or processes for potential improvements to Kaiser's products and processes
  • Support the analysis of product issues/changes through various metallographic techniques
  • Communicate project status and technical findings clearly through reports, presentations, and stakeholder updates
  • Write technical reports summarizing work as well as presentations to peers on progress of projects
  • Evaluate equipment designs and capabilities, recommend upgrades, and prepare technical specifications for equipment and testing
  • Lead and/or contribute to Housekeeping and 5S initiatives through active involvement within the Advanced Engineering team
  • Support safety initiatives through active involvement in the safety process

What you will bring to the position:
  • Bachelor's degree in Metallurgical Engineering or Materials Science is preferred. Candidates with a bachelor's degree in Industrial Engineering or Mechanical Engineering or another relevant engineering field and applicable industry experience will also be considered.
  • Minimum five (5) years of experience in aluminum processing preferred.
  • 5+ years process engineering experience in heavy industry, preferably in metals.
  • Experience in utilizing statistical methodologies for data acquisition, root cause analysis, process control and capability analysis.
  • Experience leading technical projects in a manufacturing environment.
  • Ability to collaborate across multiple manufacturing facilities
  • Ability to manage projects independently, including at remote locations
  • Ability to work with limited supervision while meeting goals
  • Self-sufficient in data acquisition, analysis, and report writing
  • Strong written and verbal communication skills
  • Ability to work effectively in team environments
  • Demonstrate curiosity and a willingness to learn through engagement with plant personnel and available company resources
  • Bring energy, discipline, and a collaborative approach to building strong working relationships
  • Be organized, data-driven, and adaptable in a fast-paced manufacturing environment
  • Demonstrate strong interpersonal and business partnering skills across all levels of the organization
  • Be willing to work flexible hours as needed

Work environment in the plant:
  • Approximately 60% of the role is performed in an office environment and 40% in plant environments, including travel to other Kaiser facilities. The role involves exposure to operating machinery and standard manufacturing conditions. Travel requirements vary based on project activity.

No third-party candidate submissions are being accepted at this time for this opening.
We are an equal opportunity employer. All applicants will be considered based on job-related qualifications and abilities. There shall be no discrimination on the basis of age, race, color, religion, sex, sexual orientation, gender identity, gender expression, national origin, veteran, or disability status.
About Kaiser Aluminum: Talented people join our team because we are a company passionate about environmental sustainability, employee growth, contributing back to our communities and championing an inclusive culture.

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