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Extrusion Engineer Jobs in Wisconsin (NOW HIRING)

Spartech

Process Engineer (REQ851)

Kohler, WI · On-site

Process Engineer Sheboygan Falls, WI How can you make a difference at your job and can have the ... Packaging, Extrusion or Thermoforming experience a plus. * Operational Excellence training, and/or ...

Spartech

Process Engineer (REQ851)

Kohler, WI

Process Engineer Sheboygan Falls, WI How can you make a difference at your job and can have the ... Packaging, Extrusion or Thermoforming experience a plus. * Operational Excellence training, and/or ...

Spartech

Process Engineer (REQ851)

Kohler, WI · On-site

Process Engineer Sheboygan Falls, WI How can you make a difference at your job and can have the ... Packaging, Extrusion or Thermoforming experience a plus. * Operational Excellence training, and/or ...

Stryten Energy

Cold Form Operator

Milwaukee, WI · On-site

$20.12/hr

Maximizing production efficiency of the Cold Form Presses and Extrusion production lines ... Must be able to be trained on how to read and understand engineering blueprints. (Test) * Has to ...

Stryten Energy

Cold Form Operator

Milwaukee, WI

$20.12/hr

Maximizing production efficiency of the Cold Form Presses and Extrusion production lines ... Must be able to be trained on how to read and understand engineering blueprints. (Test) * Has to ...

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Showing results 21-40

All JobsExtrusion Engineer JobsExtrusion Engineer Jobs in Wisconsin

Extrusion Engineer information

See Wisconsin salary details

$72.7K

$102.1K

$141.3K

How much do extrusion engineer jobs pay per year?

As of Aug 6, 2026, the average yearly pay for extrusion engineer in Wisconsin is $102,056.00, according to ZipRecruiter salary data. Most workers in this role earn between $88,300.00 and $111,500.00 per year, depending on experience, location, and employer.

What are some common challenges faced by extrusion engineers in maintaining product quality, and how are these typically addressed?

Extrusion Engineers often encounter challenges like maintaining tight tolerances, managing material inconsistencies, and minimizing defects such as die lines or melt fractures. To address these, they regularly monitor process parameters, collaborate closely with quality assurance teams, and use advanced control systems to adjust conditions in real time. Root cause analysis and continuous improvement practices are essential parts of the role, ensuring products meet industry standards and customer specifications.

What are the key skills and qualifications needed to thrive as an extrusion engineer, and why are they important?

To thrive as an Extrusion Engineer, you need a solid background in mechanical or chemical engineering, with expertise in polymer processing and extrusion technologies. Familiarity with CAD software, process simulation tools, and quality management systems, along with relevant certifications like Six Sigma, is highly beneficial. Strong problem-solving skills, attention to detail, and effective communication set top performers apart in this field. These competencies are crucial for ensuring efficient production, maintaining product quality, and driving continuous process improvements.

What does an extrusion engineer do?

An extrusion engineer develops and evaluates the extrusion process for a manufacturing company. Your duties in this career are to support the production and engineering needs through the set-up and operation of the extrusion equipment and processes. Other responsibilities may be to design, set up, and troubleshoot new equipment and procedures for development. You are expected to document the details of the processes and experiments you perform. Other duties include analyzing research and development, communicating issues, implementing resolutions, participating in meetings, and training new staff.

What is an extrusion engineer?

Extrusion Engineers are professionals who design, operate, and optimize the extrusion process used to create products by pushing material through a shaped die. They typically work with materials such as plastics, metals, or food products, ensuring the quality and efficiency of production. Their responsibilities include troubleshooting equipment, developing new extrusion techniques, and maintaining safety and quality standards. Extrusion Engineers play a key role in industries like manufacturing, automotive, packaging, and construction.

What is the difference between Extrusion Engineer vs Process Engineer?

AspectExtrusion EngineerProcess Engineer
CredentialsBachelor's in Mechanical, Materials, or Industrial EngineeringBachelor's in Engineering, Chemical, Mechanical, or Industrial Engineering
Work EnvironmentManufacturing plants, extrusion linesManufacturing, production facilities, or process development labs
Industry UsagePlastic, metal, rubber extrusion industriesVarious manufacturing sectors including plastics, metals, chemicals
Common Search IntentDesigning and optimizing extrusion processesImproving overall manufacturing processes

Extrusion Engineers focus specifically on designing and optimizing extrusion processes for materials like plastics and metals, working closely with extrusion machinery. Process Engineers have a broader role, improving and managing manufacturing processes across various production methods. Both roles require similar technical backgrounds but differ in scope and specialization.

More about Extrusion Engineer jobs
What are popular job titles related to Extrusion Engineer jobs in Wisconsin? For Extrusion Engineer jobs in Wisconsin, the most frequently searched job titles are:
What job categories do people searching Extrusion Engineer jobs in Wisconsin look for? The top searched job categories for Extrusion Engineer jobs in Wisconsin are:
What are popular job titles related to Extrusion Engineer jobs in WI? For Extrusion Engineer jobs in WI, the most frequently searched job titles are:
Extrusion Engineer jobs near you
Infographic showing various Extrusion Engineer job openings in Wisconsin as of August 2026, with employment types broken down into 91% Full Time, and 9% Contract. Highlights an 95% In-person, and 5% Remote job distribution, with an average salary of $102,056 per year, or $49.1 per hour.

Process Specialist-Extrusion

Reynolds Consumer Products LLC

Appleton, WI • On-site

$34.20 - $39.34/hr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Re-posted 8 days ago

Reynolds Consumer Products rating

6.5

Company rating: 6.5 out of 10

Based on 21 frontline employees who took The Breakroom Quiz

Job description

Job Overview
Join Reynolds Consumer Products ...and Drive Your Career across a world of opportunities! We provide amazing job opportunities for growth with competitive hourly pay and benefits in an exciting, dynamic, fast-paced, and high-performance organization. Are you looking to build a strong career? Then we have an opportunity for you! We currently have an opportunity for a Process Specialist-Extrusion at our fast-paced plant in Appleton WI.
Responsibilities
Your Role:
A Process Specialist at Reynolds Consumer Products works to improve the efficiency and productivity of the company's manufacturing processes. They identify and implement process improvements.
You will have the opportunity to Make Great Things Happen!
  • Support manufacturing through troubleshooting, servicing, repairing, and modifications to equipment and processes.
  • Training, coaching, and development assistance of production personnel.
  • Provide continuous process improvements.
  • Assist in improving Quality, OEE, and reducing manufacturing costs.

You will love it here if...
  • You put safety first, always
  • You listen, learn, and evolve
  • You are passionate about collaboration, teamwork, and achieving shared goals
  • You treat all people with respect, operating ethically, and embrace inclusivity
  • You are committed to improving our impact on local communities

What we have to offer you here at Reynolds
  • Wisely Pay Card - so you can get your money fast
  • Comprehensive Benefits Plan (Medical, Dental, and Vision)
  • Wellness Program that pays you back up to $1,000 a year!
  • 401K
  • PTO
  • Tuition Assistance
  • Employee Referral Program earn up to $1,000
  • Pay for Skills program
  • Life Insurance
  • Employee Resource Program
  • Paid Parental Leave
  • Adoption Assistance
  • Infertility Coverage
  • Enhanced Musculoskeletal Wellness Program

Requirements
We need you to have:
  • 5+ years of related technical experience.
  • Be familiar with programmable controllers and their application.
  • Understand hydraulic, pneumatic, and mechanical power transmission systems and components.
  • Must be able to work at heights, stairs, on roofs, lifts, and silos.
  • Experience with basic shop and hand tools.
  • Working knowledge of MS Office.
  • Be able to use analytical problem-solving skill in diagnosis of equipment problems.
  • Strong people skills - communication, listening, team player, and ability to influence.
  • Effective written communication.
  • Positive attitude driven by internal customer satisfaction.
  • Work effectively independently as well as in teams.

Icing on the cake:
  • 5 years of experience with the setup and operations of blown film equipment.
  • 5 years of experience with the setup and operation of packaging equipment.
  • High School diploma, College, or Technical School.

Want to know more? Check out our website or connect with us on LinkedIn!
Apply today to join a fast-growing innovative company!
Not a good fit but know someone who is? Please refer them!
Local candidates only, no relocation assistance available
Join Reynolds Consumer Products and Drive Your Career across a world of opportunities!
For applicants or employees who are disabled or require a reasonable accommodation for any part of the application or hiring process, you may request assistance by emailing us at Recruitment@ReynoldsBrands.com.
No recruiter calls or emails please.
RCP affords equal employment opportunities to applicants without regard to race, color, religion, age, disability status, sex, marital status, protected veteran status, pregnancy, national origin, genetics, genetic information, parental status, or any other characteristic protected by federal, state or local law. RCP conforms to the spirit as well as to the letter of all applicable laws and regulations.
Pay Range
USD $34.20 - USD $39.34 /H

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