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Plastic Extrusion Machine Operator Jobs in Wisconsin

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Extrusion Machine Operator

Milwaukee, WI ยท On-site

$18 - $26/hr

Do you have experience with extruded plastics? I have a client that is adding on to primarily their ... They are adding on 2 Extrusion machine operators for night and one for day shift SETUP TECH, night ...

Machine Operator

Sheboygan, WI ยท On-site

$20/hr

Role Overview As an Machine Operator, you will be trained to set up, operate, and monitor extrusion lines. This role is designed for individuals with a strong mechanical interest who are eager to ...

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Plastic Extrusion Machine Operator information

What are the key skills and qualifications needed to thrive as a Plastic Extrusion Machine Operator, and why are they important?

To thrive as a Plastic Extrusion Machine Operator, you need a solid understanding of manufacturing processes, equipment operation, and quality control, often supported by a high school diploma or equivalent. Familiarity with extrusion machinery, PLC controls, calipers, and safety protocols is typically required. Attention to detail, problem-solving, and effective communication are crucial soft skills for monitoring production and addressing issues quickly. These competencies ensure efficient machine operation, consistent product quality, and a safe work environment.

What does a Plastic Extrusion Machine Operator do?

A Plastic Extrusion Machine Operator is responsible for setting up, operating, and maintaining machines that melt and form plastic materials into products such as pipes, tubing, and sheets. They monitor the extrusion process, adjust machine settings, inspect finished products for quality, and troubleshoot any issues that arise. Operators must also keep accurate production records and ensure that safety and quality standards are met throughout the manufacturing process.

What is the difference between Plastic Extrusion Machine Operator vs Plastic Molding Technician?

AspectPlastic Extrusion Machine OperatorPlastic Molding Technician
CredentialsHigh school diploma or equivalent; some certifications preferredHigh school diploma or equivalent; technical training often required
Work EnvironmentFactories with extrusion lines, continuous operationInjection molding or blow molding machines, often in manufacturing plants
Industry UsagePlastic manufacturing, packaging, construction materialsAutomotive, consumer goods, medical devices

Both roles involve working with plastic manufacturing equipment, but Plastic Extrusion Machine Operators focus on continuous extrusion processes, while Plastic Molding Technicians handle molding machines for specific product shapes. The roles share similar credentials and work environments, making them common points of comparison for job seekers in the plastics industry.

What are some typical challenges faced by Plastic Extrusion Machine Operators, and how can they be addressed on the job?

Plastic Extrusion Machine Operators often encounter challenges such as maintaining consistent product quality, troubleshooting equipment malfunctions, and minimizing material waste. To address these, operators regularly inspect machines, monitor production parameters, and make real-time adjustments. Collaboration with maintenance and quality control teams is essential for quickly resolving issues and ensuring smooth operation. Staying up-to-date with equipment training and standard operating procedures also helps operators manage these challenges effectively.
What job categories do people searching Plastic Extrusion Machine Operator jobs in Wisconsin look for? The top searched job categories for Plastic Extrusion Machine Operator jobs in Wisconsin are:
Infographic showing various Plastic Extrusion Machine Operator job openings in Wisconsin as of July 2026, with employment types broken down into 87% Full Time, 5% Part Time, 1% Temporary, 2% Contract, 4% Nights, and 1% Summer. Highlights an 99% Physical, and 1% Remote job distribution.
Experienced Extrusion Machine Operator

Experienced Extrusion Machine Operator

Northland Plastics, Inc

Sheboygan, WI โ€ข On-site

$26/hr

Full-time

Re-posted 18 days ago


Job description

Machine Operation & Setup
  • Set up extrusion machines, tooling, and downstream equipment (calibrators, cooling tanks, pullers, cutters, winders) according to production requirements.
  • Start up, operate, and shut down extrusion lines in a safe and controlled manner.
  • Load raw materials, colorants, and additives into hoppers and ensure proper blending.
  • Monitor machine parameters (temperature, pressure, screw speed, vacuum, water flow) and adjust as needed to maintain product quality.
  • Package parts to product specifications.

Quality Assurance
  • Perform regular inspections of extruded profiles for dimensional accuracy, surface finish, and defects.
  • Use calipers, micrometers, gauges, and other measuring devices to verify tolerances.
  • Document quality checks and production data in line with company procedures.
  • Identify, troubleshoot, and correct issues related to extrusion quality (e.g., surface blemishes, warping, dimensional variation).

Maintenance & Troubleshooting
  • Perform basic machine maintenance such as cleaning dies, calibrators, and filters.
  • Troubleshoot extrusion and downstream equipment issues to minimize downtime.
  • Report mechanical, electrical, or tooling problems to maintenance or supervisory staff.

Safety & Compliance
  • Follow all safety protocols, including lockout/tagout, PPE use, and safe material handling.
  • Maintain a clean and organized work area in compliance with 5S and housekeeping standards.
  • Adhere to company policies, procedures, and regulatory requirements (OSHA, ISO, etc.).

Requirements
Education & Experience
  • High school diploma or equivalent (GED) required.
  • Must have previous experience in plastic extrusion.
  • Basic mechanical aptitude and troubleshooting skills.
  • Familiarity with extrusion machinery, plastics materials (PVC, HDPE, ABS, PP, etc.), and additives.

Skills & Competencies
  • Ability to read and interpret technical drawings, production orders, and specifications.
  • Proficient in using measuring tools (calipers, micrometers, gauges).
  • Strong attention to detail and commitment to quality.
  • Good communication and teamwork skills.

Salary Description
Starting $26/hour