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Engineer Controls Engineer Jobs in Michigan (NOW HIRING)

Controls Engineer

Warren, MI · On-site

$78K - $101K/yr

The main function of a controls engineer is to initiate control system design from written sequences of operation. A typical controls engineer is responsible for designing complex piping and wiring ...

Controls Engineer

Detroit, MI · On-site

$76K - $98K/yr

The Controls Engineer position serves as a technical resource to both skilled trades and production departments. The controls engineer is a support function that addresses open issues on new and ...

Controls Engineer

Kalamazoo, MI · On-site

$110K - $125K/yr

Lead Controls Engineer - Low Travel | Custom Automation. We are seeking a Lead Controls Engineer for a custom machine builder in the Kalamazoo, MI area . This is a direct-hire leadership role with ...

Position Summary One of our clients is seeking a Controls Engineer to develop, maintain, troubleshoot, and continuously improve automation and control systems supporting critical industrial ...

Controls Engineer

Warren, MI · On-site

$78K - $101K/yr

A controls engineer is responsible for designing complex piping and wiring diagrams along with providing technical support across various control systems projects. RESPONSIBILITIES * Engineer and ...

Top-performing Integrator is motivated to hire a Controls Engineer. Job Type: Full-time; Direct-hire Candidates must be eligible for 40% travel in Michigan, Ohio, Indiana & Kentucky and possibly ...

Controls Engineer

Warren, MI · On-site

$78K - $101K/yr

At BWI we are looking for a Controls Engineer for our Warren, MI plant. Controls Engineer Job Duties: * The Controls Engineer will Support the maintenance department by assisting in the ...

Controls Engineer

Warren, MI · On-site

$78K - $101K/yr

At BWI we are looking for a Controls Engineer for our Warren, MI plant. Controls Engineer Job Duties: * The Controls Engineer will Support the maintenance department by assisting in the ...

Controls Engineer

Lake Orion, MI · On-site

$77K - $99K/yr

A typical controls engineer is responsible for designing complex piping and wiring diagrams along with providing technical support across various control systems projects. Job Responsibilities:

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Engineer Controls Engineer information

What are the key skills and qualifications needed to thrive as a Controls Engineer, and why are they important?

To thrive as a Controls Engineer, you need a strong background in electrical engineering, automation, and control systems, typically supported by a relevant engineering degree. Familiarity with PLC programming, SCADA systems, and industry certifications such as ISA or Siemens are highly beneficial. Strong problem-solving skills, attention to detail, and effective communication set top professionals apart in this field. These skills and qualifications are crucial for ensuring safe, efficient, and reliable automation solutions in complex industrial environments.

What are some common challenges Controls Engineers face when working on automation projects?

Controls Engineers often encounter challenges such as integrating new automation technologies with existing systems, troubleshooting complex hardware and software issues, and ensuring that all control systems meet safety and regulatory requirements. Effective communication with multidisciplinary teams—including mechanical, electrical, and software engineers—is essential to resolve technical problems efficiently. Additionally, staying updated with rapidly evolving industry standards and technologies is crucial for long-term success in this role.

What is the difference between Engineer Controls Engineer vs Electrical Engineer?

AspectControls EngineerElectrical Engineer
CredentialsBachelor's in Electrical, Mechanical, or Controls Engineering; certifications like Certified Control Systems Technician (CCST)Bachelor's in Electrical Engineering; Professional Engineer (PE) license often preferred
Work EnvironmentIndustrial settings, manufacturing plants, automation facilitiesPower plants, electronics, telecommunications, industrial facilities
Industry UsageAutomation, manufacturing, process controlPower systems, electronics, telecommunications

Controls Engineers focus on designing, developing, and maintaining control systems for automation and manufacturing processes, while Electrical Engineers work on electrical systems, power distribution, and electronic devices. Both roles require similar credentials and often overlap in industrial environments, but their primary responsibilities and areas of expertise differ.

What are Controls Engineers?

Controls Engineers are professionals who design, develop, and maintain systems used to control machinery and processes in industries such as manufacturing, automotive, and energy. They work with hardware and software to ensure automated systems operate efficiently, safely, and reliably. Controls Engineers often program PLCs (Programmable Logic Controllers), develop control algorithms, and troubleshoot automation issues. Their work is critical in optimizing production processes and integrating new technologies within industrial environments.

What engineers make $200,000 a year?

Senior controls engineers, especially those with extensive experience, specialized skills in automation and control systems, and certifications like Professional Engineer (PE), can earn $200,000 or more annually. High-paying roles are often found in industries such as manufacturing, aerospace, and energy, where complex systems and advanced technical expertise are required.

What engineers make $300,000 a year?

Senior control engineers, especially those with extensive experience, specialized skills in automation, and advanced certifications, can earn $300,000 or more annually. High-paying roles often involve leadership responsibilities, working in industries like aerospace, oil and gas, or large manufacturing, and may require expertise in PLCs, SCADA systems, and programming languages such as Python or C++.

What engineer makes $500,000 a year?

Highly experienced control engineers, especially those in senior leadership roles or working in specialized industries like aerospace or oil and gas, can earn salaries approaching or exceeding $500,000 annually. Such roles often require advanced skills, certifications, and extensive industry experience. Compensation varies based on location, company size, and individual expertise.

What exactly does a controls engineer do?

A controls engineer designs, develops, and maintains control systems that automate machinery and processes. They work with programmable logic controllers (PLCs), sensors, and software to ensure systems operate efficiently and safely, often collaborating with electrical and mechanical teams. Skills in troubleshooting, programming, and understanding system integration are essential in this role.
What are popular job titles related to Engineer Controls Engineer jobs in Michigan? For Engineer Controls Engineer jobs in Michigan, the most frequently searched job titles are:
What job categories do people searching Engineer Controls Engineer jobs in Michigan look for? The top searched job categories for Engineer Controls Engineer jobs in Michigan are:
What cities in Michigan are hiring for Engineer Controls Engineer jobs? Cities in Michigan with the most Engineer Controls Engineer job openings:

Sr. Controls Engineer

J G Kern Enterprises, Inc

Sterling Heights, MI • On-site

$125K - $140K/yr

Full-time

Vision

Posted 9 days ago


Job description

Job description:
This position is not eligible for immigration sponsorship or relocation assistance.
Reports To: Engineering Director
Position Summary
JG Kern Enterprises is seeking an experienced Senior Controls Engineer to lead the design, development, implementation, and continuous improvement of automation systems supporting our precision CNC machining and assembly operations.
This position is responsible for taking automation projects from concept through production launch, including electrical hardware design, PLC/HMI programming, robotics integration, machine safety, installation, commissioning, and validation.
Unlike a maintenance controls technician, this position serves as the technical leader for automation engineering and future manufacturing technologies.
Primary Responsibilities
Automation & Machine Development
  • Design and develop complete automated manufacturing cells.
  • Develop electrical architectures for new manufacturing equipment.
  • Specify all electrical and controls hardware.
  • Develop system layouts and electrical schematics.
  • Create control panel designs.
  • Select sensors, drives, PLCs, HMIs, robots, safety devices, servos, vision systems, and industrial networking hardware.
  • Develop Bills of Material for controls hardware.
PLC Programming
Develop and maintain PLC programs including:
  • Allen-Bradley ControlLogix
  • CompactLogix
  • Siemens S7 (preferred)
  • Mitsubishi (plus)
Programming responsibilities include:
  • Machine sequencing
  • Motion control
  • Servo integration
  • PID control
  • Production diagnostics
  • Fault recovery
  • Recipe management
HMI Development
Develop operator interfaces including:
  • FactoryTalk View
  • Siemens WinCC
  • Ignition (preferred)
Responsibilities include:
  • Production screens
  • Alarm management
  • Diagnostic screens
  • Machine setup pages
  • OEE displays
  • Maintenance diagnostics
Robotics
Develop robotic applications including:
  • FANUC (primarily)
  • ABB (bonus)
  • Yaskawa (bonus)
  • Kawasaki (bonus)
Responsibilities include:
  • Robot programming
  • Vision integration
  • End-of-arm tooling
  • Safety zones
  • Machine tending
  • Material handling
  • Bin picking (preferred)
    Vision Systems
    Develop and integrate vision inspection systems including:
  • Cognex
  • Keyence
  • FANUC iRVision
    Shop Floor Support
    Provide advanced troubleshooting for:
  • PLC issues
  • Servo systems
  • Robots
  • Serve as the highest level technical resource for complex automation issues.Required Qualifications
  • Bachelor's Degree in Electrical Engineering, Mechatronics Engineering, Controls Engineering, or equivalent experience.
  • Minimum 8 years of industrial controls engineering experience.
  • Proven experience designing automation systems from concept to production.
  • Strong PLC programming experience.
  • Strong electrical design experience.
  • Experience leading automation projects.
    referred Experience
    Experience with:
  • CNC machining centers
  • CNC lathes
  • Robotic machine tending
  • Flexible manufacturing systems
  • Automated gauging
  • Leak testing
  • Laser marking
  • Conveyor systems
  • Industrial vision
  • Barcode/RFID systems
  • Automotive manufacturing experience required.
  • Networks
  • HMIs
  • Vision systems
  • Electrical controls

J. G. Kern Enterprises, Inc. recognizes that our team members are our most valuable asset, and we are committed to providing them with a safe, drug-free workplace fostering respect and ethical treatment. Unlawful discrimination in employment decisions based on race, color, religion, ethnic/national origin, age, sex, veteran status, disability, or any similar protected status is strictly prohibited. In return for their expertise and shared commitment to our goals, we offer our team members competitive salaries and a comprehensive benefits package.