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Controls Hardware Engineer Jobs in Michigan (NOW HIRING)

Process Controls Engineer

Warren, MI · On-site

$78K - $101K/yr

We're turning today's impossible into tomorrow's standard -from breakthrough hardware and battery ... The Role As a Process Controls Engineer, you will support the development, execution, and ...

Process Controls Engineer

Warren, MI · On-site

$78K - $101K/yr

We're turning today's impossible into tomorrow's standard -from breakthrough hardware and battery ... The Role As a Process Controls Engineer, you will support the development, execution, and ...

Controls Engineer

Detroit, MI · On-site

$34 - $43/hr

... programming languages (Python/C++/etc.) • Ensure compliance to GM common controls ... hardware and software strategies for newly developed DLA controls solutions • Ensure compliance ...

Senior Controls Engineer

Auburn Hills, MI · On-site

$91K - $121K/yr

Oversee controls hardware and software design for complex machine systems, collaborating with ... Fanuc Programming or basic understanding with Robotics * Understand and communicate applicable ...

Job Title: Senior Controls Engineer The Senior Controls Engineer will design, program, and ... Perform hardware design using AutoCAD Electrical, including creation and modification of electrical ...

Senior Controls Engineer

Auburn Hills, MI · On-site

$91K - $121K/yr

Oversee controls hardware and software design for complex machine systems, collaborating with ... Fanuc Programming or basic understanding with Robotics * Understand and communicate applicable ...

Experience with controls hardware design, logic design and debug of automotive conveyors. Skills / Qualifications Education and Qualifications * Education: Bachelor Science Electrical Engineering, or ...

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Controls Hardware Engineer information

What are Controls Hardware Engineers?

Controls Hardware Engineers are professionals who design, develop, and implement the physical components of control systems used in manufacturing, automation, and other industrial applications. They work with hardware such as sensors, actuators, controllers, and wiring to ensure that automated systems function safely and efficiently. Their responsibilities often include creating electrical schematics, selecting appropriate hardware, troubleshooting issues, and collaborating with software and mechanical engineers. Controls Hardware Engineers play a key role in integrating hardware solutions that meet system requirements and industry standards.

What are the key skills and qualifications needed to thrive as a Controls Hardware Engineer, and why are they important?

To thrive as a Controls Hardware Engineer, you need a solid background in electrical engineering, circuit design, and automation systems, typically supported by a relevant engineering degree. Familiarity with CAD software, PLC programming tools, and industry standards such as IEC or UL is commonly required. Strong problem-solving skills, attention to detail, and effective teamwork set top performers apart in this field. These competencies are essential for designing reliable control systems that meet safety, efficiency, and regulatory standards in industrial environments.

What is the difference between Controls Hardware Engineer vs Controls Software Engineer?

AspectControls Hardware EngineerControls Software Engineer
CredentialsBachelor's in Electrical, Mechanical, or Controls Engineering; certifications like Certified Control Systems Technician (CCST)Bachelor's in Computer Science, Software Engineering, or related; certifications like Certified Software Development Professional (CSDP)
Work EnvironmentDesigning, testing, and troubleshooting hardware components in labs or manufacturing settingsDeveloping, testing, and maintaining control software in office or industrial environments
Industry UsageManufacturing, automation, robotics, process controlAutomation, industrial control systems, SCADA, PLC programming

Controls Hardware Engineers focus on designing and testing physical control systems and hardware components, while Controls Software Engineers develop the software that runs these systems. Both roles often collaborate but require different skill sets and certifications, serving complementary functions in automation and control industries.

How does a Controls Hardware Engineer typically collaborate with software engineers and other team members during a project?

Controls Hardware Engineers often work closely with software engineers, project managers, and technicians to ensure seamless integration of hardware and control systems. Collaboration usually involves regular design meetings, joint troubleshooting sessions, and sharing detailed documentation to align hardware capabilities with software requirements. Open communication and teamwork are essential, especially when addressing technical challenges or implementing system upgrades. This cross-functional interaction not only enhances project efficiency but also helps broaden your technical knowledge and problem-solving skills.
What cities in Michigan are hiring for Controls Hardware Engineer jobs? Cities in Michigan with the most Controls Hardware Engineer job openings:

Senior Solution Design Controls Engineer

Kiongroup

Grand Rapids, MI

$120K - $145K/yr

Full-time

Posted 20 days ago


Job description

Dematic is hiring a Solution Design Controls Engineer that understands ASRS (Automated Storage and Retrieval Systems) with a focus on Storage and Retrieval Machines and their on-board and off-board control systems to join our Customer Service Solution Development team in estimating solutions for our customers.We offer:

What We Offer:

  • Career Development
  • Competitive Compensation and Benefits
  • Pay Transparency
  • Global Opportunities

Learn More Here: https://www.dematic.com/en-us/about/careers/what-we-offer

Dematic provides equal employment opportunities to all employees and applicants for employment and prohibits discrimination and harassment of any type without regard to race, color, religion, age, sex, national origin, disability status, genetics, protected veteran status, sexual orientation, gender identity or expression, or any other characteristic protected by federal, state or local laws.

This policy applies to all terms and conditions of employment, including recruiting, hiring, placement, promotion, termination, layoff, recall, transfer, leaves of absence, compensation, and training.
The base pay range for this role is estimated to be $120,000 - $145,000 at the time of posting. Final compensation will be determined by various factors such as work location, education, experience, knowledge, and skills.

Tasks and Qualifications:

What You Will do in This Role:

  • Understands the design of complex systems that integrate electrical controls hardware, programming and software to estimate complete controls solutions for customers.
  • Completes complex material specification, able to read and comprehend schematics and PLC programs and appropriate follow-up of technical details.
  • Completes recommendations for ideas related to productivity improvement, cost reduction and improvement in customer satisfaction.
  • Participates in providing estimates for semi-complex projects to the solution development team.
  • Performs complex technical interchange and knowledge transfer for both processes and application of products to system design.
  • Performs full range of standard work for the professional field.
  • Explains and discusses complex, unusual problems to other team members to provide proper controls solutions for customer requests.
  • Identifies and resolves more complex problems and applies problem-solving skills in order to deal with most situations.
  • Provides general guidance or training support for professional staff.
  • Travels 10% (max 20%) to different Customer and Dematic locations across the United States.

What We are Looking For:

  • Bachelor's in Engineering
  • 8 years or more of successful experience in related field (controls engineering and material handling)
  • Experience in designing and commissioning automated material handling systems, including electrical design, PLC, HMI, drive and motion controls.
  • Experience with estimating projects (hours required, resources required, etc.)
  • Proficient in Rockwell Automation PLC programming languages with the RSLogix software.
  • Proficient with Siemens PLC's and Siemen's drives
  • Experience with AC and DC drive systems.
  • Good understanding of serial and ethernet based communications and protocols.
  • Material Handling Equipment experience with a focus on Storage and Retrieval Machines including their on-board and off-board control systems as well as split case palletizing, and pallet conveyor along with the ability to concept solutions and generate estimates to support Sales requests.
  • Proficient in Microsoft products (Word, Excel, etc.)
  • Able to interpret important areas of standard professional level controls work that typically requires processing and interpreting, more complex, less clearly defined issues.
  • This includes the application of industrial controls related to Material Handling equipment (SRM, pallet conveyor, specialized Dematic equipment such as Dematic Multishuttle, etc.).
  • Demonstrated ability to determine requirements from customers while selling our ideas
  • Demonstrated strong verbal and written communication skills
  • Willingness and demonstrated ability to stay current with the latest material handling concepts
  • Demonstrated ability to manage numerous opportunities and deadlines
  • Ability to reliably forecast and report on the status of projects