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Controls Hardware Engineer Jobs in Michigan (NOW HIRING)

SAI SYSTEMS

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Sr. Controls Hardware Engineer

Plymouth, MI · On-site

$85K - $115K/yr

We are seeking a Senior Controls Hardware Engineer with deep experience in industrial and machine automation to join our team. In this role, you will be responsible for the full hardware design ...

Ascent Aerospace

Controls Hardware Engineer

Macomb, MI · On-site

$80K - $103K/yr

SUMMARY OF POSITION The Controls Hardware Engineer individual will work with a cross functional team to design automation control systems that meet customer requirements, budget, and schedule. The ...

LJ, Inc.

Controls Hardware Engineer

Swartz Creek, MI · On-site

$73K - $94K/yr

The Controls Hardware Engineer is responsible for the design, documentation, and the building of standard and customized industrial control systems for Automation Equipment. This position requires a ...

ascentaerospace

Controls Hardware Engineer

Macomb, MI · On-site

$80K - $103K/yr

SUMMARY OF POSITION The Controls Hardware Engineer individual will work with a cross functional team to design automation control systems that meet customer requirements, budget, and schedule. The ...

LJ Inc.

Controls Hardware Engineer

Swartz Creek, MI · On-site

$73K - $94K/yr

The Controls Hardware Engineer is responsible for the design, documentation, and the building of standard and customized industrial control systems for Automation Equipment. This position requires a ...

LJ Inc.

Controls Hardware Engineer

Swartz Creek, MI · On-site

$73K - $94K/yr

The Controls Hardware Engineer is responsible for the design, documentation, and the building of standard and customized industrial control systems for Automation Equipment. This position requires a ...

Jatca Inc.

Hardware Controls Engineer

Auburn Hills, MI

$79K - $102K/yr

Summary Responsible for designing and integration of hardware controls hardware engineering projects within area of assigned responsibility by performing the following duties.Essential Duties and ...

Jatca Inc.

Controls Hardware Design Engineer

Flint, MI · On-site

We currently have a full-time Controls Hardware Design Engineer position available. Job Responsibilities: * Design using EPlan along with national, international and GM standards to create unique ...

Gonzalez Group

Controls Hardware Designer II

Pontiac, MI · On-site

CONTROLS HARDWARE DESIGNER II - MID LEVEL Location: Pontiac, MI; Employment Type: Full-time; Pay ... Works closely with project managers, engineers, leaders, and other employees to create and improve ...

Gonzalez Group

Controls Hardware Designer II

Pontiac, MI · On-site

CONTROLS HARDWARE DESIGNER II - MID LEVEL Location: Pontiac, MI; Employment Type: Full-time; Pay ... Works closely with project managers, engineers, leaders, and other employees to create and improve ...

Trialon Corporation

Controls Engineer (9618)

Auburn Hills, MI · On-site

$79K - $102K/yr

Responsible for designing and integration of hardware controls hardware engineering projects within area of assigned responsibility. Need someone who is familiar with AutoCAD Qualifications Essential ...

Great Lakes Group

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Controls Engineer - hardware and software

Dundee, MI · On-site

$38 - $50/hr

Controls Engineer - Automotive Hardware & Software We are seeking a skilled Controls Engineer with strong hardware and software engineering experience in the automotive industry . This role focuses ...

FANUC America

Senior Controls Engineer

Auburn Hills, MI

$91K - $121K/yr

Who You Are In this role as our Senior Controls Engineer, you will be responsible for designing, developing, debugging, and delivering electrical controls hardware and software solutions for ...

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Controls Hardware Engineer information

What are Controls Hardware Engineers?

Controls Hardware Engineers are professionals who design, develop, and implement the physical components of control systems used in manufacturing, automation, and other industrial applications. They work with hardware such as sensors, actuators, controllers, and wiring to ensure that automated systems function safely and efficiently. Their responsibilities often include creating electrical schematics, selecting appropriate hardware, troubleshooting issues, and collaborating with software and mechanical engineers. Controls Hardware Engineers play a key role in integrating hardware solutions that meet system requirements and industry standards.

What are the key skills and qualifications needed to thrive as a Controls Hardware Engineer, and why are they important?

To thrive as a Controls Hardware Engineer, you need a solid background in electrical engineering, circuit design, and automation systems, typically supported by a relevant engineering degree. Familiarity with CAD software, PLC programming tools, and industry standards such as IEC or UL is commonly required. Strong problem-solving skills, attention to detail, and effective teamwork set top performers apart in this field. These competencies are essential for designing reliable control systems that meet safety, efficiency, and regulatory standards in industrial environments.

What is the difference between Controls Hardware Engineer vs Controls Software Engineer?

AspectControls Hardware EngineerControls Software Engineer
CredentialsBachelor's in Electrical, Mechanical, or Controls Engineering; certifications like Certified Control Systems Technician (CCST)Bachelor's in Computer Science, Software Engineering, or related; certifications like Certified Software Development Professional (CSDP)
Work EnvironmentDesigning, testing, and troubleshooting hardware components in labs or manufacturing settingsDeveloping, testing, and maintaining control software in office or industrial environments
Industry UsageManufacturing, automation, robotics, process controlAutomation, industrial control systems, SCADA, PLC programming

Controls Hardware Engineers focus on designing and testing physical control systems and hardware components, while Controls Software Engineers develop the software that runs these systems. Both roles often collaborate but require different skill sets and certifications, serving complementary functions in automation and control industries.

How does a Controls Hardware Engineer typically collaborate with software engineers and other team members during a project?

Controls Hardware Engineers often work closely with software engineers, project managers, and technicians to ensure seamless integration of hardware and control systems. Collaboration usually involves regular design meetings, joint troubleshooting sessions, and sharing detailed documentation to align hardware capabilities with software requirements. Open communication and teamwork are essential, especially when addressing technical challenges or implementing system upgrades. This cross-functional interaction not only enhances project efficiency but also helps broaden your technical knowledge and problem-solving skills.
What are popular job titles related to Controls Hardware Engineer jobs in Michigan? For Controls Hardware Engineer jobs in Michigan, the most frequently searched job titles are:
What job categories do people searching Controls Hardware Engineer jobs in Michigan look for? The top searched job categories for Controls Hardware Engineer jobs in Michigan are:
What cities in Michigan are hiring for Controls Hardware Engineer jobs? Cities in Michigan with the most Controls Hardware Engineer job openings:
Controls Hardware Engineer jobs near you
Sr. Controls Hardware Engineer

Sr. Controls Hardware Engineer

SAI SYSTEMS

Plymouth, MI • On-site

$85K - $115K/yr

Full-time

Medical, Dental, PTO

Posted 8 days ago

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Job description

We are seeking a Senior Controls Hardware Engineer with deep experience in industrial and machine automation to join our team. In this role, you will be responsible for the full hardware design lifecycle of controls, electrical, hydraulic, and pneumatic systems for complex automated equipment. Working primarily in ePlan, you will design systems to customer and project specifications, own on-time delivery of your design deliverables, and serve as the technical authority on hardware architecture from concept through build support. You will collaborate closely with customers, project teams, and sales to ensure designs are technically sound, cost-effective, and compliant with all applicable standards.


Key Responsibilities

•        Design controls, electrical, hydraulic, and pneumatic systems using ePlan in accordance with customer and project specifications

•        Own on-time delivery of all hardware design deliverables for assigned projects including schematics, panel layouts, and documentation packages

•        Design and specify I/O systems, power distribution architectures, and panel layouts for complex automated machines

•        Define PLC hardware configurations and network architectures including selection of processors, I/O modules, communication cards, and network topology

•        Design safety systems in compliance with applicable standards including functional safety requirements and customer-specific safety specifications

•        Develop detailed bills of materials (BOM) for all hardware components and release items for procurement in a timely manner to support project schedules

•        Work directly with customer engineers to review designs, address compliance requirements, and incorporate feedback throughout the design process

•        Provide technical troubleshooting support during the machine build phase, working with the shop team to resolve hardware design issues

•        Maintain complete and accurate design documentation including schematics, wiring diagrams, BOM revisions, design change records, and as-built updates

•        Support the sales team with technical feasibility assessments and cost estimation for new opportunities and change orders

•        Continuously improve design standards, component libraries, and documentation processes to increase efficiency and reduce cost


Qualifications

•        Bachelor’s degree in Electrical, Controls, or Systems Engineering (or equivalent experience)

•        5+ years of experience in controls hardware engineering with a focus on industrial machine automation

•        Prior experience in a custom automation integrator or OEM machine builder environment

•        Proficiency in ePlan for schematic design, panel layout, and documentation generation

•        Strong knowledge of PLC hardware platforms and network architectures (Allen-Bradley, Siemens)

•        Experience designing I/O systems, power distribution, and electrical panel layouts for complex automated equipment

•        Knowledge of industrial networking protocols (EtherNet/IP, Profinet, DeviceNet, Modbus)

•        Experience with servo/motion control hardware design and drive specification

•        Hands-on experience designing safety systems and working with functional safety standards

•        Solid understanding of hydraulic and pneumatic system design and component selection

•        Experience developing bills of materials and releasing hardware for procurement

•        Demonstrated ability to work directly with customer engineers to ensure design compliance

•        Strong technical troubleshooting skills with the ability to support build teams in resolving hardware issues

•        Familiarity with panel shop standards and third-party certification processes

•        Excellent documentation practices with experience maintaining design records through the full project lifecycle


Preferred Qualifications

•        Experience supporting pre-sales activities including technical feasibility analysis and cost estimation

Company Description

SAI Systems is a Metro Detroit-based staffing firm founded in 2008. Connecting top talent with the companies that need them most.