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Controls Hardware Engineer Jobs in Michigan (NOW HIRING)

Controls Engineer

Troy, MI · On-site

$78K - $101K/yr

No Soliciting CONTROLS ENGINEER * Responsible for the designing, engineering, and procuring ... Hardware design * Program assembly equipment * Apply safety rules with immediate reaction in case ...

Controls Engineer

Troy, MI · On-site

$78K - $101K/yr

No Soliciting CONTROLS ENGINEER * Responsible for the designing, engineering, and procuring ... Hardware design * Program assembly equipment * Apply safety rules with immediate reaction in case ...

Hardware Engineer

Birmingham, MI · On-site

$117K - $155K/yr

Job Overview The Design Engineer is responsible for producing patterns designs and for designing ... controls technologies to make the grid smarter and more flexible. Hubbell Incorporated, its ...

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Controls Project Engineer

Macomb, MI · On-site

$120K - $150K/yr

The Controls Project Engineer will provide controls project management including design engineering ... The individual will assume a responsibility in the hardware design, programming, commissioning, and ...

SUMMARY OF POSITION The Controls Project Engineer will provide controls project management ... The individual will assume a responsibility in the hardware design, programming, commissioning, and ...

Process Controls Engineer

Warren, MI · On-site

$78K - $101K/yr

We're turning today's impossible into tomorrow's standard -from breakthrough hardware and battery ... The Role As a Process Controls Engineer, you will support the development, execution, and ...

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Controls Hardware Engineer information

What are Controls Hardware Engineers?

Controls Hardware Engineers are professionals who design, develop, and implement the physical components of control systems used in manufacturing, automation, and other industrial applications. They work with hardware such as sensors, actuators, controllers, and wiring to ensure that automated systems function safely and efficiently. Their responsibilities often include creating electrical schematics, selecting appropriate hardware, troubleshooting issues, and collaborating with software and mechanical engineers. Controls Hardware Engineers play a key role in integrating hardware solutions that meet system requirements and industry standards.

What are the key skills and qualifications needed to thrive as a Controls Hardware Engineer, and why are they important?

To thrive as a Controls Hardware Engineer, you need a solid background in electrical engineering, circuit design, and automation systems, typically supported by a relevant engineering degree. Familiarity with CAD software, PLC programming tools, and industry standards such as IEC or UL is commonly required. Strong problem-solving skills, attention to detail, and effective teamwork set top performers apart in this field. These competencies are essential for designing reliable control systems that meet safety, efficiency, and regulatory standards in industrial environments.

What is the difference between Controls Hardware Engineer vs Controls Software Engineer?

AspectControls Hardware EngineerControls Software Engineer
CredentialsBachelor's in Electrical, Mechanical, or Controls Engineering; certifications like Certified Control Systems Technician (CCST)Bachelor's in Computer Science, Software Engineering, or related; certifications like Certified Software Development Professional (CSDP)
Work EnvironmentDesigning, testing, and troubleshooting hardware components in labs or manufacturing settingsDeveloping, testing, and maintaining control software in office or industrial environments
Industry UsageManufacturing, automation, robotics, process controlAutomation, industrial control systems, SCADA, PLC programming

Controls Hardware Engineers focus on designing and testing physical control systems and hardware components, while Controls Software Engineers develop the software that runs these systems. Both roles often collaborate but require different skill sets and certifications, serving complementary functions in automation and control industries.

How does a Controls Hardware Engineer typically collaborate with software engineers and other team members during a project?

Controls Hardware Engineers often work closely with software engineers, project managers, and technicians to ensure seamless integration of hardware and control systems. Collaboration usually involves regular design meetings, joint troubleshooting sessions, and sharing detailed documentation to align hardware capabilities with software requirements. Open communication and teamwork are essential, especially when addressing technical challenges or implementing system upgrades. This cross-functional interaction not only enhances project efficiency but also helps broaden your technical knowledge and problem-solving skills.
What cities in Michigan are hiring for Controls Hardware Engineer jobs? Cities in Michigan with the most Controls Hardware Engineer job openings:
Manufacturing Controls Engineer - Data Analytics

Manufacturing Controls Engineer - Data Analytics

General Motors

Warren, MI • On-site

$78K - $93K/yr

Full-time

Posted 18 days ago


General Motors rating

8.1

Company rating: 8.1 out of 10

Based on 304 frontline employees who took The Breakroom Quiz

5th of 44 rated automakers


Job description

Job Description
At General Motors, we are redefining mobility. Through a human-centered design process, we create vehicles and experiences that are designed not just to be seen, but to be felt. From breakthrough hardware and battery systems to intuitive design, intelligent software, and next-generation safety and entertainment features, we are shaping the future of transportation on a global scale.
The Role
As a Manufacturing Device Level Analytics Controls Implementation Engineer, you will support the development and deployment of controls solutions that enable device-level analytics across GM vehicle assembly and powertrain manufacturing plants. In this role, you will help implement and standardize DLA controls architecture, support common controls compliance, and work cross-functionally with DLA, Controls Architecture, IT, and plant teams to deliver scalable manufacturing solutions.
This role is well suited for someone who combines strong controls expertise with an interest in analytics, standardization, and continuous improvement in a manufacturing environment.
What You'll Do
  • Develop, validate, and standardize PLC logic used for controls device data parsing
  • Own and maintain automated PLC logic generation tools
  • Support implementation of DLA controls architecture across GM manufacturing facilities
  • Ensure compliance with GM common controls hardware, software, networking, and cybersecurity standards
  • Partner with DLA, controls, IT, and plant teams to understand requirements and develop effective solutions
  • Support development and testing of controls software and integration of DLA logic into core PLC templates
  • Collaborate with controls subject matter experts to ensure compatibility across applications and systems
  • Create and maintain training documentation and standardized work materials
  • Analyze plant observations and recommend improvements to controls and analytics solutions
  • Provide updates, implementation support, training, and guidance to internal teams and strategic suppliers
  • Travel to GM manufacturing facilities as needed for pilots, testing, implementation, upgrades, and training
Required Qualifications
  • Bachelor's degree in Engineering
  • 3+ years of hands-on experience in PLC controls programming, development, project coordination, site implementation, or project execution
  • 3+ years of experience in automation controls, manufacturing engineering, or process studies
  • Hands-on experience with Rockwell and Siemens controls systems
  • Strong PLC programming experience in automotive manufacturing, assembly, and/or powertrain environments
  • Knowledge of automation controls hardware and software
  • Experience with GM common controls hardware, software, and network standards, including GCCS and/or GCCH
  • Understanding of GM plant floor systems
  • Strong analytical, project management, communication, and collaboration skills
  • Ability to interpret manufacturing and device-level data and support data-driven decision making
  • Experience supporting site implementation and project execution
Preferred Qualifications
  • FANUC experience
  • Knowledge of data analytics concepts and their application in manufacturing systems
  • Experience with business intelligence and analytics tools such as Tableau, Power BI, or Python
  • Proficiency with Microsoft Office tools including Excel, PowerPoint, and Project
  • Experience in automotive manufacturing plant maintenance, industrial engineering, or controls execution
GM does not provide immigration-related sponsorship for this role. Do not apply for this role if you will need GM immigration sponsorship now or in the future. This includes direct company sponsorship, entry of GM as the immigration employer of record on a government form, and any work authorization requiring a written submission or other immigration support from the company (e.g., H1-B, OPT, STEM OPT, CPT, TN, J-1, etc).This role is categorized as hybrid. This means the selected candidate is expected to report to a specific location at least 3 times a week {or other frequency dictated by their manager}.The selected candidate will be required to travel at least 50% or more on a frequent basis.This job is not eligible for relocation benefits. Any relocation costs would be the responsibility of the selected candidate.This position requires the ability to legally operate a motor vehicle on a regular basis. A company vehicle will only be provided for this role by passing the Motor Vehicle Report review.
About GM
Our vision is a world with Zero Crashes, Zero Emissions and Zero Congestion and we embrace the responsibility to lead the change that will make our world better, safer and more equitable for all.
Why Join Us
We believe we all must make a choice every day - individually and collectively - to drive meaningful change through our words, our deeds and our culture. Every day, we want every employee to feel they belong to one General Motors team.
Benefits Overview
From day one, we're looking out for your well-being-at work and at home-so you can focus on realizing your ambitions. Learn how GM supports a rewarding career that rewards you personally by visiting Total Rewards resources.
Non-Discrimination and Equal Employment Opportunities (U.S.)
General Motors is committed to being a workplace that is not only free of unlawful discrimination, but one that genuinely fosters inclusion and belonging. We strongly believe that providing an inclusive workplace creates an environment in which our employees can thrive and develop better products for our customers.
All employment decisions are made on a non-discriminatory basis without regard to sex, race, color, national origin, citizenship status, religion, age, disability, pregnancy or maternity status, sexual orientation, gender identity, status as a veteran or protected veteran, or any other similarly protected status in accordance with federal, state and local laws.
We encourage interested candidates to review the key responsibilities and qualifications for each role and apply for any positions that match their skills and capabilities. Applicants in the recruitment process may be required, where applicable, to successfully complete a role-related assessment(s) and/or a pre-employment screening prior to beginning employment. To learn more, visit How we Hire.
Accommodations
General Motors offers opportunities to all job seekers including individuals with disabilities. If you need a reasonable accommodation to assist with your job search or application for employment, emailus or call us at 1-800-865-7580. In your email, please include a description of the specific accommodation you are requesting as well as the job title and requisition number of the position for which you are applying.

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About General Motors

Sourced by ZipRecruiter

General Motors is a company with global scale and capabilities, headquartered in Detroit, Michigan, with employees around the world. The company employs over 165,000 people, serves six continents, operates across 22 time zones, and has a diverse workforce speaking 75 languages1. GM’s vision is to drive the world forward by pioneering innovations that move and connect people to what matters. The company is working towards an all-electric future with its new Ultium Platform and is pushing transportation options beyond our wildest imaginations with autonomous vehicles. GM is also committed to becoming the most inclusive company in the world.

Industry

Transportation equipment manufacturing

Company size

10,000+ Employees

Headquarters location

Detroit, MI, US

Year founded

1908