ย ย ย ย ย ย ย ย ย ย ย ย ย ย ย ย ย ย ย ย ย ย ย ย ย ย ย ย ย ย ย ย ย ย ย ย ย ย ย ย ย ย ย ย ย ย ย ย ย ย Local candidates only, no relocation offered
A Controls Engineer in this role serves as the technical lead for the entire lifecycle of industrial automation projects, from initial concept and design through PLC programming, installation, and final site commissioning.
Job Overview
We are seeking a highly skilledย Controls Engineerย to take full ownership of production equipment projects. You will be responsible for designing electrical control systems, developing sophisticated PLC and HMI software, and managing the physical installation and startup of automated machinery. This is a "cradle-to-grave" project role requiring both high-level engineering design and hands-on field expertise.
Key Responsibilities
- Project Design & Documentation: Create detailed electrical schematics, P&IDs, and control panel layouts using CAD software likeย AutoCAD. Specify all control hardware including PLCs, sensors, and safety components.
- PLC/HMI Development: Design and program complex logic for platforms such asย Allen-Bradley/Rockwellย orย Siemens. Develop intuitiveย HMI/SCADAย interfaces for equipment operation and monitoring.
- End-to-End Project Management: Manage timelines, budgets, and vendors from the initial proposal phase through installation.
- Installation & Commissioning: Lead on-site installation efforts, overseeing electrical contractors to ensure systems are wired correctly. Conduct Factory Acceptance Testing (FAT) and Site Acceptance Testing (SAT).
- Troubleshooting & Support: Debug software and hardware issues during the startup phase. Provide technical training to maintenance and operations teams once equipment is live.
Required Qualifications
- Education: Bachelor's degree in Electrical Engineering, Controls Engineering, or a related technical field.
- Technical Proficiency:
- 3-5+ years of experience in industrial automation and project management.
- Expert-level knowledge of PLC programming languages likeย Ladder Logic,ย Structured Text, orย Function Block.
- Deep understanding of industrial networking protocols such asย EtherNet/IP,ย Profinet, andย Modbus.
- Physical & Travel: Ability to travel to production sites for installation and commissioning (up to 30-50% depending on project phase).
Preferred Skills
- Experience withย motion controlย (servos/VFDs) andย robotic integrationย (e.g.,ย FANUCย orย ABB).
- Knowledge of industry safety standards such asย OSHAย andย NFPA 70E.