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Casting Simulation Jobs in Ohio (NOW HIRING)

Senior Mechanical Engineer

Dayton, OH · On-site

$101K - $134K/yr

Knowledge of DFM/DFA procedures and processes, design of large fabrications, castings, pneumatic ... Experience with CREO, ANSYS, and CREO Simulate preferred but not required. Knowledge of applicable ...

... like castings, forgings, machining, and welding. Knowledge of ISO 9001 and ASME B31.3 a plus. • Experience with conducting basic FEA and CFD simulations. • High level of customer focus and ...

... like castings, forgings, machining, and welding. Knowledge of ISO 9001 and ASME B31.3 a plus. • Experience with conducting basic FEA and CFD simulations. • High level of customer focus and ...

Showing results 21-23

Casting Simulation information

See Ohio salary details

$37.1K

$117.3K

$181.1K

How much do casting simulation jobs pay per year?

As of Aug 23, 2026, the average yearly pay for casting simulation in Ohio is $117,315.00, according to ZipRecruiter salary data. Most workers in this role earn between $87,500.00 and $139,300.00 per year, depending on experience, location, and employer.

What is a casting simulation?

A Casting Simulation job involves using specialized software to model and analyze metal casting processes before actual production. Engineers in this role simulate mold filling, solidification, and defect prediction to optimize design, reduce waste, and improve casting quality. They work closely with foundries, design teams, and manufacturing engineers to ensure efficient and cost-effective casting processes. This role requires expertise in metallurgy, fluid dynamics, and simulation tools like MAGMASOFT, ProCAST, or FLOW-3D.

What does a casting simulation professional do?

Professionals in Casting Simulation typically spend their days preparing digital models of casting components, setting up simulations using advanced software, and analyzing results to predict and prevent defects. They regularly collaborate with design engineers, foundry personnel, and quality teams to recommend process improvements and validate simulation outcomes through physical trials. The role often involves troubleshooting manufacturing challenges, maintaining detailed documentation, and participating in continuous learning to stay current with emerging simulation techniques. This environment fosters a strong balance of technical analysis and cross-departmental teamwork.

What are the key skills and qualifications needed to thrive in casting simulation?

To thrive in a Casting Simulation role, you need a solid background in metallurgical engineering or materials science, with a deep understanding of manufacturing processes and simulation methodologies. Expertise in specialized software such as MAGMASOFT, ProCAST, or Autodesk Simulation, along with experience interpreting simulation results, is essential. Strong problem-solving abilities, attention to detail, and effective communication skills are key soft skills for success in this position. These competencies enable accurate process optimization, effective teamwork, and high-quality results in complex casting projects.

Infographic showing various Casting Simulation job openings in Ohio as of August 2026, with employment types broken down into 1% As Needed, 87% Full Time, 10% Part Time, and 2% Contract. Highlights an 83% Physical, 4% Hybrid, and 13% Remote job distribution, with an average salary of $117,315 per year, or $56.4 per hour.

Senior Mechanical Engineer

AIDA-America Corporation

Dayton, OH • On-site

$101K - $134K/yr

Full-time

Posted 15 days ago


Job description

SCOPE:

The incumbent is responsible for mechanical engineering analysis, calculation, design/documentation and production unit support as required on assigned projects. Through application of Engineering standards and the process of continuous improvement, the incumbent will provide reliable, high quality and cost-effective product designs. The incumbent will develop, change and maintain accurate drawings and bills of materials of parts and assemblies, as well as develop and maintain company-engineering standards. The incumbent will maintain close relationships with the production unit to promote effective communication and ensure designs meet specifications.

EDUCATION:

The incumbent will have a BSME degree in Mechanical Engineering or Mechanical Engineering technology or equivalent combination of education and experience.

EXPERIENCE/ REQUIREMENTS:

Five to ten years of experience in Engineering, preferably capital equipment, machine tool, automation, or stamping press design.

Proven design/analysis competency is required.

Knowledge of DFM/DFA procedures and processes, design of large fabrications, castings, pneumatic and hydraulic systems, gear design, and machining operations.

Knowledge of AutoCAD, parametric modeling, FEA, kinematics, and thermal analysis. Experience with CREO, ANSYS, and CREO Simulate preferred but not required.

Knowledge of applicable OSHA, ANSI, CSA standards.

General knowledge of integrated business information systems. Experience with SAP preferred but not required.

JOB FUNCTIONS:

Create effective designs that meet customer or product specifications and add value while controlling costs.

Ensure Engineering designs meet operational, safety and AIDA design requirements, as well as any additional requirements of the Engineering Department, Manufacturing Department, Purchasing Department or our customers.

Analyze design requirement, develop calculations, prepare layout and planning drawings, and dimension/tolerance parts and assemblies to assure proper function and manufacturability.

Conduct motion, force, stress, thermal, and vibration analysis of designs when necessary. Properly document and archive analysis results.

Participate in job planning and scheduling. Take full responsibility to ensure projects/tasks assigned and undertaken meet goals for cost, schedule and product performance. Must be able to work and/or travel as necessary to meet project schedules and/or accomplish goals and objectives.

Communicate effectively with Electrical Engineering, customers, other departments, and vendors.

Conduct, assist and/or participate in design reviews for assigned projects.

Manage the output of designers and drafters assigned to assure project schedule. Thoroughly check drawings and calculations of designers/drafters assigned.

Assist in problem solving as required in Engineering, Manufacturing, Purchasing, and Customer Service as required.

Participate in the creation of Engineering analysis and drawing standards for AIDA-America Engineering Department.

Keep abreast of new developments in the area of machine design, CAD/CAM and other engineering hardware and software.

Practice continuous improvement to reduce costs within the department and company while meeting or exceeding customer expectations.

Travel as required to accomplish assigned projects.

Perform other duties as assigned.

All associates shall:

  • Know the AAC Corporate, Associate and Customer Vision and the AAC Quality Policy and conduct daily work in a manner that supports achievement of such.
  • Perform daily work in compliance with AAC’s objective to continuously improve AAC’s QMS. In order to do this associates must a) understand the definition of “good quality” as it pertains to their work, b) notify supervisor of poor incoming quality issues from upstream suppliers which can take the form of materials, information or processes, c) notify supervisor of poor intra-departmental quality issues which can take the form of material, information or processes, and d) work in a constructive manner to satisfy downstream customers and upstream suppliers to solve problems.
  • Understand and work to support achievement of corporate and departmental objectives.
  • Work with supervisor to establish and meet individual training and development goals.
  • Know and abide by all company policies.
  • Act in a professional and ethical manner.

All of the above functions are essential for the position. Reasonable accommodations for disabilities (as defined in the Americans with Disabilities Act) will be made. All qualification/requirements listed indicate the minimum levels of knowledge, skills, experience and/or abilities deemed necessary to perform effectively. Quality is a critical factor of job performance. This position description is not to be construed as an exhaustive statement of accountabilities, duties, responsibilities of requirements. Any individual may be required to perform any other job-related activities or functions requested by his/her manager, subject to reasonable accommodation.