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Battery Systems Engineer Jobs (NOW HIRING)

In this role, you will drive the sustaining engineering of HV battery systems that are already in production, with a heavy focus on field performance analysis, reliability, and service issue ...

*Eng Sr Prin - Sys

Endicott, NY · On-site

$120K - $205K/yr

As a Propulsion Battery Systems Engineer at BAE Systems, you'll have the opportunity to design and develop cutting-edge propulsion battery systems for conventional aircraft, helicopters, and Advanced ...

Joby Aviation is seeking a hands-on engineer with strong fundamentals to join our Battery Safety team as a Battery Test Systems Engineer. As a key member of this high performing team, you will have a ...

Overview Joby Aviation is seeking a hands-on engineer with strong fundamentals to join our Battery Safety team as a Battery Test Systems Engineer. As a key member of this high performing team, you ...

Overview Joby Aviation is seeking a hands-on engineer with strong fundamentals to join our Battery Safety team as a Battery Test Systems Engineer. As a key member of this high performing team, you ...

A123 Systems, LLC is a leading developer and manufacturer of advanced lithium-ion battery technologies and energy storage systems. Our solutions serve a wide range of applications, from traditional ...

A123 Systems, LLC is a leading developer and manufacturer of advanced lithium-ion battery technologies and energy storage systems. Our solutions serve a wide range of applications, from traditional ...

POSITION SPECIFICS We are searching for Battery Systems Research and Development Engineers to join our Battery Technology Department at the Applied Research Laboratory (ARL) at Penn State University.

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Battery Systems Engineer information

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$53.5K

$127.2K

$167K

How much do battery systems engineer jobs pay per year?

As of Aug 6, 2026, the average yearly pay for battery systems engineer in the United States is $127,215.00, according to ZipRecruiter salary data. Most workers in this role earn between $98,000.00 and $157,000.00 per year, depending on experience, location, and employer.

What are some typical challenges faced by battery systems engineers in their day-to-day work?

Battery Systems Engineers often encounter challenges such as optimizing performance while ensuring safety, managing thermal issues, and integrating new battery chemistries with existing systems. They must address complex trade-offs between energy density, lifespan, cost, and reliability, frequently collaborating with cross-functional teams in hardware, software, and manufacturing. Staying up-to-date with evolving industry standards and rapid technological advancements is also crucial. Overcoming these challenges requires continuous learning, strong technical analysis skills, and effective communication in a fast-paced environment.

Are battery systems engineers in demand?

Battery systems engineers are in high demand due to the growth of electric vehicles, renewable energy storage, and portable electronics. They typically require expertise in electrical engineering, battery chemistry, and system integration, with job opportunities increasing in automotive, aerospace, and energy sectors.

What is a battery systems engineer?

A Battery Systems Engineer is responsible for designing, developing, and optimizing battery systems for various applications, such as electric vehicles, energy storage, and consumer electronics. They work on battery pack architecture, thermal management, safety, and integration with other electronic and mechanical components. Their role involves testing, simulation, and ensuring compliance with industry standards to improve performance, efficiency, and reliability.

What are the key skills and qualifications needed to thrive as a battery systems engineer?

A Battery Systems Engineer typically needs a solid background in electrical engineering, electrochemistry, or related fields, along with hands-on experience in battery technologies and system design. Familiarity with simulation tools (such as MATLAB/Simulink), battery management systems (BMS), and relevant safety or automotive certifications (like ISO 26262) is highly valued. Strong problem-solving abilities, teamwork, and effective communication skills help engineers excel in multidisciplinary project environments. These competencies ensure the safe, efficient, and innovative development of battery systems for real-world applications.

More about Battery Systems Engineer jobs
What cities are hiring for Battery Systems Engineer jobs? Cities with the most Battery Systems Engineer job openings:
What are the most commonly searched types of Battery Systems Engineer jobs? The most popular types of Battery Systems Engineer jobs are:
Who are the top companies hiring for Battery Systems Engineer jobs? The top employers for Battery Systems Engineer jobs are:
What states have the most Battery Systems Engineer jobs? States with the most job openings for Battery Systems Engineer jobs include:
Infographic showing various Battery Systems Engineer job openings in the United States as of August 2026, with employment types broken down into 64% Full Time, 27% Contract, and 9% Nights. Highlights an 100% In-person job distribution, with an average salary of $127,215 per year, or $61.2 per hour.

Sr. Battery Engineer

Rivian

Tustin, CA • On-site

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Re-posted 24 days ago


Rivian rating

7.3

Company rating: 7.3 out of 10

Based on 159 frontline employees who took The Breakroom Quiz

20th of 44 rated automakers


Job description

About Rivian

Rivian is on a mission to keep the world adventurous forever. This goes for the emissions-free Electric Adventure Vehicles we build, and the curious, courageous souls we seek to attract. 

As a company, we constantly challenge what’s possible, never simply accepting what has always been done. We reframe old problems, seek new solutions and operate comfortably in areas that are unknown. Our backgrounds are diverse, but our team shares a love of the outdoors and a desire to protect it for future generations. 


Role Summary

Join Rivian as a Sr. Battery Engineer within the ESS Product Excellence team, based in our Tustin, CA office. In this role, you will drive the sustaining engineering of HV battery systems that are already in production, with a heavy focus on field performance analysis, reliability, and service issue mitigation. You will also play a key role in closing the loop between field/production learning and future product development by providing lessons learned and Design for Manufacturing (DFM) input into nextgeneration battery designs.


If you are a selfstarter with strong battery systems expertise, a passion for diagnosing complex issues in the field, and a desire to shape the design of our future products, we want to hear from you. Help us keep the world adventurous forever.


Responsibilities
  • Drive sustaining engineering for inproduction HV battery systems
    • Serve as a technical expert for HV battery packs in series production, with primary focus on field performance, reliability, and serviceability.
    • Act as a key liaison between Service, Reliability, Reman, FAME, Plant ME/PE/Ops, Supplier Quality, and Product Development to drive durable solutions to battery issues observed in the field and at service centers.
    • Maintain a systemlevel view of how hardware, BMS software, diagnostics, and vehicle usage patterns interact to impact customer experience.
  • Own field performance analyses and service issue mitigation
    • Analyze field, warranty, and ongoing reliability test data to detect trends, characterize emerging failure modes, and quantify risk to customers and the business.
    • Lead root cause investigations for HV batteryrelated field and service issues (e.g., nostart, reduced performance, diagnostic trouble codes, degradation anomalies), driving permanent corrective and preventive actions.
    • Partner closely with Service Engineering and Technical Support to define, refine, and validate diagnostic strategies, service procedures, and repair paths, ensuring they are robust, efficient, and safe for field execution.
    • Support prioritization and validation of field actions (e.g., service campaigns, software updates, component changes) and clearly communicate risk/benefit tradeoffs to crossfunctional stakeholders.
  • Drive DFM, serviceability, and remanufacturing improvements
    • Provide lessons learned and DFM feedback from field and production back into battery architecture, component selection, and integration strategies for current and future programs.
    • Collaborate with Manufacturing Engineering, Reman, and Supplier Quality to improve build robustness, yield, rework/repair strategies, and remanufacturing flows for HV battery assemblies.
    • Influence design decisions to improve service access, diagnostic coverage, component modularity, and repairability, minimizing customer downtime and total cost of ownership.
  • Contribute to new product and system strategy
    • Partner with the new product design teams to ensure that issues observed on current products inform requirements, architecture, and test strategies for upcoming battery platforms.
    • Work with design teams to update part models and drawings as part of corrective action cycles for field failures and reliability issues.
    • Support the development and maturation of crossfunctional processes (PD, ME, Ops, Service, Reliability, Reman) that tie together design, manufacturing, and field data to accelerate problem detection and resolution.
  • Elevate technical rigor and crossfunctional communication
    • Analyze test and field data, author clear technical reports, and present findings and recommendations to engineering leadership and crossfunctional partners.
    • Create and maintain systemlevel documentation (e.g., requirements, DFMEAs inputs, fault trees, test plans/summary reports) that connect observed issues back to design and process controls.
    • Aid other engineers in structured problem solving, datadriven decision making, and best practices in battery sustaining engineering.

Qualifications
  • Experience & Education
    • 3+ years of experience in Battery, Automotive, Aerospace, or related industries, with significant exposure to HV battery systems, field performance, or failure analysis.
    • A bachelor’s degree in an engineering discipline (e.g., Electrical, Mechanical, Mechatronics, Automotive, or related). An advanced degree is a plus.
    • Previous experience with product launches, production schedules, and release engineering (including CAD design, GD&T, and PLM interface).
    • Mechanical engineering experience required, electronics / controls experience a plus
    • Passion for working on products that involve the intersection of mechanical, electrical, and software engineering
  • Technical Skills
    • Strong understanding of HV battery system architecture, including cells, modules, pack, contactors, pyros, sensing, cooling, BMS hardware/software, and vehicle interfaces.
    • Demonstrated experience with field issue root cause analysis, including use of telematics, warranty, and diagnostic data to drive corrective and preventive actions.
    • Working knowledge of battery diagnostics and prognostics, including DTC strategies, stateofcharge/health estimation, imbalance detection, and fault handling.
    • Familiarity with DFM/DFS/DFR principles, production test strategies (e.g., EndofLine), and their relationship to field performance and reliability.
    • Solid understanding of highvoltage safety and safe work practices in both lab and field environments.
    • Proficiency using CAN/Ethernet tools for debugging purposes a plus
    • Background with CATIA V6 (3Dx) CAD Design and Enovia a plus
  • Problem Solving & Collaboration
    • Excellent problemsolving skills, grounded in core engineering principles, firstprinciples reasoning, and structured root cause methodologies.
    • Proven ability to work in a fastpaced environment with a strong sense of ownership, urgency, and followthrough from problem identification to implemented solution.
    • Experience working in crossfunctional teams, with the ability to bridge design, manufacturing, service, and reliability perspectives.
    • Strong verbal and written communication skills, including the ability to simplify complex technical topics for diverse audiences.
    • Familiarity with issue tracking and project management tools (e.g., Jira, etc.).

Pay Disclosure

The salary range for this role is USD 121,500 - 151,900 for California based applicants. This is the lowest to highest salary we in good faith believe we would pay for this role at the time of this posting. An employee’s position within the salary range will be based on several factors including, but not limited to, specific competencies, relevant education, qualifications, certifications, experience, skills, geographic location, shift, and organizational needs.
The successful candidate may be eligible for annual performance bonus and equity awards.
We offer a comprehensive package of benefits for full-time and part-time employees, their spouse or domestic partner, and children up to age 26, including but not limited to paid vacation, paid sick leave, and a competitive portfolio of insurance benefits including life, medical, dental, vision, short-term disability insurance, and long-term disability insurance to eligible employees. You may also have the opportunity to participate in Rivian’s 401(k) Plan and Employee Stock Purchase Program if you meet certain eligibility requirements. Full-time employee coverage is effective on their first day of employment. Part-time employee coverage is effective the first of the month following 90 days of employment. More information about benefits is available at rivianbenefits.com.
You can apply for this role through careers.rivian.com (or through internal-careers-rivian.icims.com if you are a current employee). This job is not expected to be closed any sooner than July 20, 2026



Equal Opportunity

Rivian is an equal opportunity employer and complies with all applicable federal, state, and local fair employment practices laws. All qualified applicants will receive consideration for employment without regard to race, color, religion, national origin, ancestry, sex, sexual orientation, gender, gender expression, gender identity, genetic information or characteristics, physical or mental disability, marital/domestic partner status, age, military/veteran status, medical condition, or any other characteristic protected by law.

Rivian is committed to ensuring that our hiring process is accessible for persons with disabilities. If you have a disability or limitation, such as those covered by the Americans with Disabilities Act, that requires accommodations to assist you in the search and application process, please email us at candidateaccommodations@rivian.com.

Candidate Data Privacy and Technology

Rivian may collect, use and disclose your personal information or personal data (within the meaning of the applicable data protection laws) when you apply for employment and/or participate in our recruitment processes (“Candidate Personal Data”). This data includes contact, demographic, communications, educational, professional, employment, social media/website, network/device, recruiting system usage/interaction, security and preference information. Rivian may use your Candidate Personal Data for the purposes of (i) tracking interactions with our recruiting system; (ii) carrying out, analyzing and improving our application and recruitment process, including assessing you and your application and conducting employment, background and reference checks; (iii) establishing an employment relationship or entering into an employment contract with you; (iv) complying with our legal, regulatory and corporate governance obligations; (v) recordkeeping; (vi) ensuring network and information security and preventing fraud; and (vii) as otherwise required or permitted by applicable law. 

Rivian may share your Candidate Personal Data with (i) internal personnel who have a need to know such information in order to perform their duties, including individuals on our People Team, Finance, Legal, and the team(s) with the position(s) for which you are applying; (ii) Rivian affiliates; and (iii) Rivian’s service providers, including providers of background checks, staffing services, and cloud services. 

Rivian may transfer or store internationally your Candidate Personal Data, including to or in the United States, Canada, the United Kingdom, and the European Union and in the cloud, and this data may be subject to the laws and accessible to the courts, law enforcement and national security authorities of such jurisdictions.  

How We Use AI in Our Hiring Process: To ensure transparency, we want candidates to know that Rivian uses iCIMS Talent Cloud Artificial Intelligence (TCAI) and AI-enabled tools to assist with screening, reviewing, organizing and highlighting profiles and applications that match the key requirements for each role.

AI does not make hiring decisions: Qualified candidate applications are reviewed by a member of our team, and all decisions throughout the process are made by humans. We use AI to support efficiency and consistency, not to replace human judgment. We are committed to a fair, thoughtful, and equitable experience for every candidate.
 

Participation in AI profile matching is entirely voluntary. If you prefer that your profile not be used in this process, you can opt out at any time. Opting out means your profile will be excluded from automated matching and will not be surfaced for additional roles through this system. Your current application remains active and will not be affected in any way.

Please note that we are currently not accepting applications from third party application services.

Qualifications:
  • Experience & Education
    • 3+ years of experience in Battery, Automotive, Aerospace, or related industries, with significant exposure to HV battery systems, field performance, or failure analysis.
    • A bachelor’s degree in an engineering discipline (e.g., Electrical, Mechanical, Mechatronics, Automotive, or related). An advanced degree is a plus.
    • Previous experience with product launches, production schedules, and release engineering (including CAD design, GD&T, and PLM interface).
    • Mechanical engineering experience required, electronics / controls experience a plus
    • Passion for working on products that involve the intersection of mechanical, electrical, and software engineering
  • Technical Skills
    • Strong understanding of HV battery system architecture, including cells, modules, pack, contactors, pyros, sensing, cooling, BMS hardware/software, and vehicle interfaces.
    • Demonstrated experience with field issue root cause analysis, including use of telematics, warranty, and diagnostic data to drive corrective and preventive actions.
    • Working knowledge of battery diagnostics and prognostics, including DTC strategies, stateofcharge/health estimation, imbalance detection, and fault handling.
    • Familiarity with DFM/DFS/DFR principles, production test strategies (e.g., EndofLine), and their relationship to field performance and reliability.
    • Solid understanding of highvoltage safety and safe work practices in both lab and field environments.
    • Proficiency using CAN/Ethernet tools for debugging pu...

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About Rivian

Sourced by ZipRecruiter

Rivian is a pioneering automotive industry player headquartered in Irvine, California. Established in 2009, the company has made notable advancements in developing sustainable transportation solutions. It is widely recognized for its electric adventure vehicles: the R1T pickup and the R1S SUV. Rivian is dedicated to creating a positive shift in societal mobility and emphasizes sustainability, innovation, and adventure as part of its core values. Their mission is to keep the world adventurous forever - a testament to their commitment in transitioning the world to sustainable transportation. Rivian's achievements are numerous, with one of the most notable being securing a significant multi-billion dollar investment from Amazon for the production of electric delivery vans.

Industry

Automobile dealers

Company size

10,000+ Employees

Headquarters location

Irvine, CA, US

Year founded

2009