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Battery Design Jobs (NOW HIRING)

Support EMC, Short Circuit, and Electrical Design Infrastructure * Develop and test Mission ... Experience testing Battery Pack and BMS Electrically * Experience with high voltage systems: cars ...

You will design, develop, and tests prototype battery systems for high power and high energy electric propulsion underwater vehicles. ARL's purpose is to research and develop innovative solutions to ...

Learn More About EAS Job Purpose Responsible for battery design and engineering analyses on molten salt batteries. Analyses includes conceptualand detailed design, trade-off studies, estimates, and ...

Mechanical component design and review of HV battery pack (module design, component selection,) * Manage release of mechanical design - Work with CAD designer for the release of CAD models and ...

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Battery Design information

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How much do battery design jobs pay per hour?

As of Jun 8, 2026, the average hourly pay for battery design in the United States is $21.66, according to ZipRecruiter salary data. Most workers in this role earn between $15.87 and $21.15 per hour, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Battery Design Engineer, and why are they important?

To thrive as a Battery Design Engineer, you need a solid background in electrochemistry, materials science, and electrical engineering, often supported by a relevant engineering degree. Familiarity with CAD software, battery simulation tools, and testing equipment is typically required, along with experience in industry standards such as ISO or IEC. Strong problem-solving skills, attention to detail, and effective teamwork and communication abilities help engineers excel in collaborative and innovative environments. These skills are essential to ensure reliable, safe, and high-performance battery systems in rapidly evolving energy and automotive sectors.

What is the difference between Battery Design vs Battery Testing?

AspectBattery DesignBattery Testing
Primary FocusDeveloping and designing new battery systems and componentsEvaluating and testing battery performance, safety, and durability
Required SkillsElectrical engineering, materials science, CAD softwareTesting protocols, data analysis, safety standards
Work EnvironmentDesign labs, R&D facilities, engineering teamsTesting labs, quality assurance departments
Industry UsageBattery manufacturers, automotive, consumer electronics

Battery Design involves creating new battery concepts and specifications, while Battery Testing focuses on assessing the performance and safety of batteries through rigorous testing. Both roles are essential in the battery development process and often collaborate within the same industry sectors.

What are some common challenges faced by professionals in battery design, and how can they be addressed?

Professionals in battery design often encounter challenges such as optimizing energy density while ensuring safety and longevity, staying updated on evolving materials technology, and meeting stringent industry standards. Balancing cost-effectiveness with innovative design can also be demanding. These challenges are typically addressed by collaborating closely with multidisciplinary teams—including chemists, mechanical engineers, and materials scientists—engaging in thorough prototyping and testing, and continuously learning through research and professional development.

What is battery design?

Battery design is the process of creating and optimizing batteries for specific applications, focusing on aspects such as capacity, size, weight, safety, and efficiency. It involves the selection of materials, configuration of cells, electrical connections, and integration with management systems. Battery designers work to balance performance, cost, and environmental impact to meet the requirements of devices ranging from smartphones to electric vehicles. The field is multidisciplinary, combining knowledge from chemistry, engineering, and electronics to create innovative energy storage solutions.
More about Battery Design jobs
What states have the most Battery Design jobs? States with the most job openings for Battery Design jobs include:
Infographic showing various Battery Design job openings in the United States as of May 2026, with employment types broken down into 17% Internship, 66% Full Time, and 17% Contract. Highlights an 83% In-person, and 17% Hybrid job distribution, with an average salary of $45,046 per year, or $21.7 per hour.

Senior Mechanical Design Engineer

Saft America, Inc.

Valdese, NC • On-site

$79K - $109K/yr

Full-time

Medical, Retirement, PTO

Posted 9 days ago


Job description

All About You

The Senior Mechanical Design Engineer is the lead innovator for the new battery development group of the site.  This individual will work in a fast pace environment enjoying the satisfaction of seeing their ideas become reality from concept stage, design and validation, and eventual transition of new batteries into production.  This is a hand-on role that will allow you to shape the details of a battery design every step of the way as you serve both as the technical lead and overall project manager interacting with suppliers, internal groups, and customers during the development phase of a new project.  With a fully operational test lab and prototype shop in house, you'll be able to test and validate your ideas as you create prototypes and while you work to help your team implement new ways of working.   

Requirements
  • Bachelor's Degree in Mechanical Engineering, Electrical Engineering, or similar technical degree.
  • Minimum of 7-10 years of relevant experience in mechanical design of small to medium size electromechanical devices similar to batteries such as automotive, appliances, medical devices, and telecommunications (radios, IoT, sensors, locators).
  • Experience in product development inside manufacturing environments delivering solutions that consistently meet rigorous performance requirements while driving efficiency and profitability.
  • Experience in designing and specifying the assembly of components, including injectionmolded and machined plastic parts, wiring harnesses, smallcomponent weldments, and electronic protection devices and connectors.
  • Project management experience with excellent organization and communications skills to inform and direct stakeholders.
  • Proven ability to objectively make design decisions that improve manufacturability, reliability, and product lifecycle performance.
  • Proficiency in interpreting standards and certifying products against military MILPRF specifications, IEC and UL compliance requirements, and UN transportation regulations.
  • Supervisory experience of technicians.
  • Proficient in mechanical design using 3D CAD. 
  • Ability to operate electromechanical device assembly instruments such as welders, testers, soldering irons, and encapsulant dispensers.
  • Must meet the definition of a "US Person" as defined under 2 CFR 120.62.
  • Must be authorized to work "for any employer" in the United States of America.
Responsibilities

In this exciting role you will:

  • Carry out communication exchanges with customer to ensure the intended design meets the customer's needs.
  • Design new batteries and/or upgrade existing batteries to meet requirements using new components or new assembly techniques.
  • Develop specification and performance requirements for new battery design including data sheets, assembly instructions, validation plans, bill of materials, and subcomponent procurement specifications.
  • Identify new vendors, and suppliers for new tooling and components.
  • Oversee technical documentation file management system and procedures (PDM and ECO process).
  • Delivery of concept prototypes to customers and oversee certification of product before release to production.
  • Coordinate with other departments to release new products into production.
  • Investigates new methods and battery assembly techniques to enhance product performance and improve means of design and production.
  • Directly supervise prototype shop and document control technicians.  Participates in the battery assembly PMR to provide design engineering support to operational efficiency projects.
  • Meet the regulatory and company requirements for safety and environmental. Must follow the "Golden Rules" of safety.
What We Offer

Whether you are just getting started or are an experienced professional, we offer a robust total rewards package to include generous compensation based on market standards, healthcare, wellness, adoption assistance, discounted stock purchase, career development and recognition programs. Some of our superior benefits include parental (maternal and paternal) leave, 401K retirement contribution match at 7%, educational assistance (tuition reimbursement), Short-term Disability (STD), paid holidays, paid vacation, and paid employee referral award.

We appreciate diverse skills/experience and yours could add immense value to our team. Our customers have varied backgrounds and so do our employees. If you are excited about leaving your footprint on our technical customer-centric solutions while increasing sales, we would love to hear from you.

We are proud to be an equal opportunity employer committed to providing employment opportunities regardless of sex, race, creed, color, gender, religion, marital status, domestic partner status, age national origin or ancestry, physical or mental disability, medical condition, sexual orientation, pregnancy, military or veteran status, and genetic information. If you require an accommodation to complete the application or interview process, please contact us by email at reasonableaccommodation@saft.com and let us know the nature of your request and your contact information.

About Us

Saft is a global battery company like no other. Thanks to our historical expertise, combined with our unique industrial approach, we have a leading position in meeting the demands of our customers. Our batteries and battery systems make a difference for all the market sectors they serve. Established in 19 countries and supported by our 16 production sites, Saft has more than 4,000 employees across the planet and have been manufacturing batteries for more than 100 years. Since 2016, Saft is a wholly owned subsidiary of TotalEnergies, a broad energy company that produces and markets energies on a global scale: oil and biofuels, natural gas and green gases, renewables, and electricity. Their 105,000 employees are committed to energy that is ever more affordable, cleaner, more reliable, and accessible to as many people as possible. The Company is active in more than 130 countries and puts sustainable development in all its dimensions at the heart of its projects and operations to contribute to the well-being of people.

Salary RangeUSD $0.00 - USD $0.00 /Yr.Employment Type: FULL_TIME