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Thin Films Process Engineer Jobs in Chicago, IL (NOW HIRING)

Ionbond

Process Engineer

West Chicago, IL · On-site

Do you have an interest in R&D and a love for working with thin films, but also thrive in a hands-on production environment? Ionbond is looking for a dynamic Process Engineer to collaborate closely ...

Aquestive Therapeutics

Process Engineer

Portage, IN · On-site

Responsible for leading product technology transfer and process scale-up for new and existing thin ... Represents Engineering Subject Matter Expert (SME) in Product Development Teams. * Support ...

Aquestive Therapeutics

Process Engineer

Portage, IN · On-site

Responsible for leading product technology transfer and process scale-up for new and existing thin ... Represents Engineering Subject Matter Expert (SME) in Product Development Teams. * Support ...

Aquestive Therapeutics Inc.

Process Engineer

Portage, IN · On-site

Responsible for leading product technology transfer and process scale-up for new and existing thin ... Represents Engineering Subject Matter Expert (SME) in Product Development Teams. Support deviation ...

The LaSalle Group

Packaging Engineer

Bellwood, IL · On-site

$40 - $50/hr

Hands-on knowledge of rigid plastics, flexible films, corrugated, paperboard, and labeling in ... Working understanding of GMP standards and packaging material processing specifications. * Strong ...

ITW

Product Manager

Chicago Heights, IL · On-site

$93K - $110K/yr

Company Overview ITW Specialty Films designs, manufactures and markets specialized coated and/or ... Drive projects through the stage-gate process while partnering with cross functional teams.

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Thin Films Process Engineer information

See Chicago, IL salary details

$51K

$94.8K

$146.8K

How much do thin films process engineer jobs pay per year?

As of Aug 18, 2026, the average yearly pay for thin films process engineer in Chicago, IL is $94,792.00, according to ZipRecruiter salary data. Most workers in this role earn between $76,700.00 and $106,100.00 per year, depending on experience, location, and employer.

What does a thin films process engineer do?

A Thin Films Process Engineer is responsible for developing, optimizing, and troubleshooting processes used to deposit thin layers of materials onto substrates, often for use in semiconductors, solar panels, or optical devices. They work with various deposition techniques such as physical vapor deposition (PVD), chemical vapor deposition (CVD), and atomic layer deposition (ALD) to achieve desired film properties. Their role involves process design, equipment maintenance, quality control, and collaborating with cross-functional teams to improve product performance and yield.

What are the key skills and qualifications needed to thrive as a thin films process engineer?

To thrive as a Thin Films Process Engineer, you need a solid background in materials science or engineering, experience with thin film deposition techniques, and a relevant bachelor's or advanced degree. Familiarity with tools such as sputtering systems, chemical vapor deposition (CVD) equipment, and statistical process control software is typically required. Strong analytical thinking, problem-solving abilities, and clear communication skills set top performers apart in this role. These competencies enable precise process optimization, ensure high-quality film production, and facilitate effective collaboration across engineering and manufacturing teams.

What are some common challenges faced by thin films process engineers, and how can they be addressed?

Thin Films Process Engineers often encounter challenges such as maintaining uniform film thickness, preventing contamination, and optimizing process parameters for different materials. These issues can typically be addressed by closely monitoring equipment, following strict cleanroom protocols, and collaborating with cross-functional teams like R&D and quality assurance to troubleshoot and refine deposition processes. Continuous learning and staying updated with new thin film technologies also help engineers effectively solve production problems and drive process improvements.

What is the difference between Thin Films Process Engineer vs Chemical Process Engineer?

AspectThin Films Process EngineerChemical Process Engineer
CredentialsBachelor's in Materials Science, Chemical Engineering, or related field; certifications varyBachelor's or higher in Chemical Engineering; certifications may include PE license
Work EnvironmentCleanroom, semiconductor, or electronics manufacturing facilitiesChemical plants, manufacturing facilities, or research labs
Industry UsageSemiconductor, electronics, optics industriesPetrochemical, pharmaceuticals, chemical manufacturing
Job FocusDeveloping and optimizing thin film deposition processesDesigning and improving chemical production processes

The main difference between a Thin Films Process Engineer and a Chemical Process Engineer lies in their focus areas. Thin Films Process Engineers specialize in thin film deposition techniques used in electronics and semiconductor industries, while Chemical Process Engineers focus on chemical manufacturing and process optimization across various industries. Both roles require a background in chemical engineering principles, but their work environments and specific process expertise differ.

Are process engineers in high demand?

Process engineers, including those specializing in thin films, are in high demand due to their expertise in manufacturing, quality control, and process optimization across industries such as electronics and semiconductors. The demand is driven by technological advancements and the need for efficient production processes, often requiring skills in automation and process control systems.

What are popular job titles related to Thin Films Process Engineer jobs in Chicago, IL?

For Thin Films Process Engineer jobs in Chicago, IL, the most frequently searched job titles are:

What job categories do people searching Thin Films Process Engineer jobs in Chicago, IL look for?

The top searched job categories for Thin Films Process Engineer jobs in Chicago, IL are:

What cities near Chicago, IL are hiring for Thin Films Process Engineer jobs?

Cities near Chicago, IL with the most Thin Films Process Engineer job openings:

Thin Films Process Engineer jobs near you

Process Engineer

Ionbond

West Chicago, IL • On-site

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Re-posted 19 days ago

Job description

Are you passionate about technology and process improvement? Do you have an interest in R&D and a love for working with thin films, but also thrive in a hands-on production environment? Ionbond is looking for a dynamic Process Engineer to collaborate closely with our Plant Manager and local team, driving the development of the Ionbond™ family of coatings and services. If you have a background in engineering and quality systems, and bring curiosity, perseverance, a willingness to tackle challenges, and a commitment to excellence, this role could be your ideal career opportunity. Join us at our West Chicago Coating Center and be a part of our innovative team!
Contact details
Questions? Don't hesitate to contact
US Recruitment Team
[email protected]
Download the job description
Job description
What do we ask?
  • Be one of the key technical resources for the plant in developing, planning, mentoring, and coaching in all steps involved in the production of surface engineered solutions in PVD coating operations.
  • Identify, recommend, and implement improvements in plant performance to optimize product volume, quality yields, and flow in accordance with business needs and requirements.
  • Assist Plant Management team in application development and scale-up of major programs.
  • Use statistical techniques to improve process capability, use failure analysis methodology to investigate, and find root causes.
  • Recommend and implement equipment and/or process modifications and upgrades for continuous improvement.
  • Maintain Ionbond's Quality Management System based ISO 9001:2016 standards and train plant personnel on related procedures and work instructions
  • Use Lean Manufacturing principles such as 5S, Kanban, and Value Stream Mapping
  • Other related duties as apparent or assigned.

What do we offer?
Unleashing potential is at the core of our approach. We provide a dynamic environment that opens doors to both international and local growth opportunities, helping you reach your full potential. Here's what you can expect from being part of our team:
Diverse work environment where we embrace teamwork and innovation that drives us towards new applications and customer service excellence.
Competitive compensation package and salary based on experience and educational credentials.
Bonus eligible and tuition reimbursement.
Comprehensive Medical, Dental, and Vision coverage with low premiums and affordable annual deductibles.
We offer Flexible Spending Accounts (FSA), Health Savings Account (HSA) options for medical and dependent care, life insurance, short- and long-term disability coverage, employee assistance programs, and a 401(k) Safe Harbor retirement plan with a company match.
We believe in work-life balance
Enjoy generous time off starting your first year - including vacation and personal days that grow with your tenure.
Who are we looking for?
The preferred candidate will have a Bachelor's Degree in Engineering, Materials Science/Metallurgy, or Plasma Physics
at least three years of experience in the vacuum coating field, specializing in thin film coatings.
Hands-on knowledge of PVD coatings and coating systems is required, along with familiarity with ISO 9001:2015 and AS9100D quality standards.
Strong problem-solving skills using tools like 8D, Fishbone, and Five Why's are essential, as well as experience with the APQP approach for process development, including PFMEA and Control Plans.
Proficiency in mechanical design and AutoCAD or similar design software is necessary.
Has experience managing small to medium-sized projects and possess excellent verbal and written communication skills.
A strong work ethic, attention to detail, and organizational skills are also important.
The ability to travel within the U.S. and internationally (minimally 10%) is required. Additionally, the candidate must be able to pass a background check and be eligible to work in the U.S. without sponsorship.
Interested in this job?
We are delighted that you are interested in a position with career opportunities at Ionbond and look forward to receiving your application.

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