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Thin Films Process Engineer Jobs in Lemont, IL (NOW HIRING)

Ionbond, LLC

Process Engineer

West Chicago, IL

$40.87 - $48.08/hr

Do you have an interest in R&D and a love for working with thin films, but also thrive in a hands-on production environment? Ionbond is looking for a dynamic Process Engineer to collaborate closely ...

Ionbond

Process Engineer

West Chicago, IL · On-site

Do you have an interest in R&D and a love for working with thin films, but also thrive in a hands-on production environment? Ionbond is looking for a dynamic Process Engineer to collaborate closely ...

Cat-i Glass

Process Control Engineer

South Elgin, IL · On-site

$60K - $70K/yr

As our Pre-production/Process Engineer, you'll be the critical link between customer vision and ... Pull films and frames to be shipped to vendors for repeat screen orders * Must be able to report to ...

Cat-i Glass

Process Control Engineer

South Elgin, IL · On-site

As our Pre-production/Process Engineer, you'll be the critical link between customer vision and ... Pull films and frames to be shipped to vendors for repeat screen orders * Must be able to report to ...

Saigepartners

Design Engineer

Chicago, IL · On-site

$80 - $115/hr

Proactively identify design, material, and process risks and implement mitigation strategies early ... Strong understanding of thin-gauge thermoforming principles , including draft angles, wall ...

New

ITW

Product Manager

Glenview, IL · On-site

$93K - $110K/yr

Company Overview ITW Specialty Films designs, manufactures and markets specialized coated and/or ... Drive projects through the stage-gate process while partnering with cross functional teams.

Coinme

Technical Solutions Engineer

Chicago, IL · On-site

Our modular, API-first infrastructure provides everything from KYC and payment processing to ... The stack changes weekly, the docs are thin, and nobody is going to hand you a plan * Comfort using ...

Itape

Senior Machine Design Engineer

Schaumburg, IL · On-site

$110 - $160/hr

From tapes and films to packaging and protective products, as well as engineered coated materials ... Familiarity with machining, fabrication, welding, and assembly processes. * Experience supporting ...

Intertape Polymer Group (IPG)

Xpak Operator

Chicago, IL · On-site

$21 - $24/hr

From tapes and films to packaging and protective products, as well as engineered coated materials ... processes. We are dedicated to building a greener future while providing safe, supportive ...

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All JobsThin Films Process Engineer JobsThin Films Process Engineer Jobs in Lemont, IL

Thin Films Process Engineer information

See Lemont, IL salary details

$49.9K

$92.8K

$143.6K

How much do thin films process engineer jobs pay per year?

As of Sep 4, 2026, the average yearly pay for thin films process engineer in Lemont, IL is $92,758.00, according to ZipRecruiter salary data. Most workers in this role earn between $75,100.00 and $103,800.00 per year, depending on experience, location, and employer.

What does a thin films process engineer do?

A Thin Films Process Engineer is responsible for developing, optimizing, and troubleshooting processes used to deposit thin layers of materials onto substrates, often for use in semiconductors, solar panels, or optical devices. They work with various deposition techniques such as physical vapor deposition (PVD), chemical vapor deposition (CVD), and atomic layer deposition (ALD) to achieve desired film properties. Their role involves process design, equipment maintenance, quality control, and collaborating with cross-functional teams to improve product performance and yield.

What are the key skills and qualifications needed to thrive as a thin films process engineer?

To thrive as a Thin Films Process Engineer, you need a solid background in materials science or engineering, experience with thin film deposition techniques, and a relevant bachelor's or advanced degree. Familiarity with tools such as sputtering systems, chemical vapor deposition (CVD) equipment, and statistical process control software is typically required. Strong analytical thinking, problem-solving abilities, and clear communication skills set top performers apart in this role. These competencies enable precise process optimization, ensure high-quality film production, and facilitate effective collaboration across engineering and manufacturing teams.

What are some common challenges faced by thin films process engineers, and how can they be addressed?

Thin Films Process Engineers often encounter challenges such as maintaining uniform film thickness, preventing contamination, and optimizing process parameters for different materials. These issues can typically be addressed by closely monitoring equipment, following strict cleanroom protocols, and collaborating with cross-functional teams like R&D and quality assurance to troubleshoot and refine deposition processes. Continuous learning and staying updated with new thin film technologies also help engineers effectively solve production problems and drive process improvements.

What is the difference between Thin Films Process Engineer vs Chemical Process Engineer?

AspectThin Films Process EngineerChemical Process Engineer
CredentialsBachelor's in Materials Science, Chemical Engineering, or related field; certifications varyBachelor's or higher in Chemical Engineering; certifications may include PE license
Work EnvironmentCleanroom, semiconductor, or electronics manufacturing facilitiesChemical plants, manufacturing facilities, or research labs
Industry UsageSemiconductor, electronics, optics industriesPetrochemical, pharmaceuticals, chemical manufacturing
Job FocusDeveloping and optimizing thin film deposition processesDesigning and improving chemical production processes

The main difference between a Thin Films Process Engineer and a Chemical Process Engineer lies in their focus areas. Thin Films Process Engineers specialize in thin film deposition techniques used in electronics and semiconductor industries, while Chemical Process Engineers focus on chemical manufacturing and process optimization across various industries. Both roles require a background in chemical engineering principles, but their work environments and specific process expertise differ.

Are process engineers in high demand?

Process engineers, including those specializing in thin films, are in high demand due to their expertise in manufacturing, quality control, and process optimization across industries such as electronics and semiconductors. The demand is driven by technological advancements and the need for efficient production processes, often requiring skills in automation and process control systems.

What are popular job titles related to Thin Films Process Engineer jobs in Lemont, IL?

For Thin Films Process Engineer jobs in Lemont, IL, the most frequently searched job titles are:

What cities near Lemont, IL are hiring for Thin Films Process Engineer jobs?

Cities near Lemont, IL with the most Thin Films Process Engineer job openings:

Thin Films Process Engineer jobs near you
Infographic showing various Thin Films Process Engineer job openings in Lemont, IL as of August 2026, with employment types broken down into 1% As Needed, 78% Full Time, 17% Part Time, 3% Contract, and 1% Nights. Highlights an 89% Physical, 2% Hybrid, and 9% Remote job distribution, with an average salary of $92,758 per year, or $44.6 per hour.

Process Engineer

Ionbond, LLC

West Chicago, IL

$40.87 - $48.08/hr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Re-posted 9 hours ago

Job description

Process Engineer – Chicago, IL

Are you passionate about technology and process improvement? Do you have an interest in R&D and a love for working with thin films, but also thrive in a hands-on production environment? Ionbond is looking for a dynamic Process Engineer to collaborate closely with our Plant Manager and local team, driving the development of the Ionbond™ family of coatings and services. If you have a background in engineering and quality systems, and bring curiosity, perseverance, a willingness to tackle challenges, and a commitment to excellence, this role could be your ideal career opportunity. Join us at our West Chicago Coating Center and be a part of our innovative team!

Ionbond – The Surface Engineers™

Ionbond provides advanced coating solutions for applications in the aerospace, medical, food contact, automotive, decorative, tooling and fuel cells industries. We offer a broad range of hard, low-friction, wear-resistant coatings based on PVD, PACVD and CVD technologies. With over 30 job coating centers in 15 countries in Europe, North America and Asia, Ionbond has one of the largest coating networks in the world. Ionbond is part of renowned Japanese industrial consortium IHI Group.

What defines this job?

  • Be one of the key technical resources for the plant in developing, planning, mentoring, and coaching in all steps involved in the production of surface engineered solutions in PVD coating operations.
  • Identify, recommend, and implement improvements in plant performance to optimize product volume, quality yields, and flow in accordance with business needs and requirements.
  • Assist Plant Management team in application development and scale-up of major programs.
  • Use statistical techniques to improve process capability, use failure analysis methodology to investigate, and find root causes.
  • Recommend and implement equipment and/or process modifications and upgrades for continuous improvement.
  • Maintain Ionbond’s Quality Management System based ISO 9001:2016 standards and train plant personnel on related procedures and work instructions
  • Use Lean Manufacturing principles such as 5S, Kanban, and Value Stream Mapping
  • Other related duties as apparent or assigned.

What do we offer?

Unleashing potential is at the core of our approach. We provide a dynamic environment that opens doors to both international and local growth opportunities, helping you reach your full potential. Here's what you can expect from being part of our team:

  • International and local growth opportunities
  • Diverse work environment where we embrace teamwork and innovation that drives us towards new applications and customer service excellence.
  • Competitive compensation package: salary based on experience and educational credentials.
  • Excellent Medical. Dental, vision benefits with affordable premiums and annual deductibles
  • Flexible spending accounts (medical and dependent care)
  • Life insurance
  • Short-term & long-term disability
  • Employee assistance program
  • Generous Paid Time Off
  • Tuition Reimbursement
  • 401k Safe Harbor Retirement Account plus company match
  • Bonus plan eligibility

What do we ask?

The preferred candidate will have a Bachelor’s Degree in Engineering, Materials Science/Metallurgy, or Plasma Physics, and at least three years of experience in the vacuum coating field, specializing in thin film coatings. Hands-on knowledge of PVD coatings and coating systems is required, along with familiarity with ISO 9001:2015 and AS9100D quality standards. Strong problem-solving skills using tools like 8D, Fishbone, and Five Why’s are essential, as well as experience with the APQP approach for process development, including PFMEA and Control Plans. Proficiency in mechanical design and AutoCAD or similar design software is necessary. The candidate should have experience managing small to medium-sized projects and possess excellent verbal and written communication skills. A strong work ethic, attention to detail, and organizational skills are also important. The ability to travel within the U.S. and internationally (minimally 10%) is required. Additionally, the candidate must be able to pass a background check and be eligible to work in the U.S. without sponsorship.

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You should be proficient in:

  • 5 Why (Root Cause Analysis Method)
  • Advanced Product Quality Planning (APQP)
  • Lean Manufacturing Principles
  • ISO 9001 Certification Experience
  • chemical engineering
  • kanban
  • manufacturing
  • materials science
  • PVD Coating
  • thin film coating
  • vacuum coating field
  • value stream mapping

Machines & technologies you'll use:

  • ERP Software
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