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Thermoforming Jobs (NOW HIRING)

Amcor plc

Thermoforming Assistant

Fremont, OH · On-site

$21.06 - $24.02/hr

Possibility in Your Hands Join Amcor as an Assistant Thermoforming Operator and play a key role in creating packaging that protects essential products. In this role, you'll support production by ...

Amcor

Principal Engineer - Thermoforming

Fremont, OH · Hybrid

You won't just support the business-you'll help shape how we operate, bringing deep thermoforming expertise and a strong voice in how we improve, innovate, and grow. What You'll Be Doing: Put Safety ...

Amcor

Thermoforming Assistant

Fremont, OH · On-site

$21.06 - $24.02/hr

Possibility in Your Hands Join Amcor as an Assistant Thermoforming Operator and play a key role in creating packaging that protects essential products. In this role, you'll support production by ...

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Thermoforming information

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How much do thermoforming jobs pay per hour?

As of Aug 19, 2026, the average hourly pay for thermoforming in the United States is $18.15, according to ZipRecruiter salary data. Most workers in this role earn between $15.87 and $20.19 per hour, depending on experience, location, and employer.

What is thermoforming?

Thermoforming is a manufacturing process where a plastic sheet is heated to a pliable forming temperature, shaped into a specific form using a mold, and trimmed to create a finished part or product. This method is widely used to produce items such as packaging, trays, disposable cups, lids, and automotive parts. Thermoforming is valued for its ability to create lightweight and cost-effective products with a variety of shapes and sizes. The process can be divided into two main types: vacuum forming and pressure forming, depending on how the plastic is shaped over the mold.

What are thermoforming jobs?

Thermoforming involves using machines to heat plastic and form it into specific shapes. Thermoforming jobs are found in the manufacturing industry. As a thermoforming process engineer, you work to improve plastic production and materials, design machinery, and test various processes. As a thermoforming technician or machine operator, your duties involve setting up a machine to create molded plastic pieces. You operate the equipment during a production run and ensure that the resulting pieces meet quality standards. You also make adjustments during production if necessary. Other responsibilities include performing essential maintenance on the thermoforming machinery.

What are the key skills and qualifications needed to thrive as a thermoforming machine operator, and why are they important?

Thriving as a Thermoforming Machine Operator requires a solid understanding of manufacturing processes, mechanical aptitude, and often a high school diploma or equivalent. Familiarity with thermoforming machinery, quality inspection tools, and safety protocols is essential, and some employers may require certification in machine operation or safety standards. Attention to detail, problem-solving abilities, and effective communication make candidates stand out in this role. These skills and qualities are crucial for ensuring safe, efficient production and maintaining high product quality in a manufacturing environment.

What are some common challenges faced by professionals working in thermoforming, and how can they be addressed?

Professionals in thermoforming often encounter challenges such as material inconsistencies, machine downtime, and maintaining product quality. Ensuring proper material selection and thorough pre-production testing can help mitigate inconsistencies. Regular maintenance and calibration of thermoforming equipment are essential to reduce downtime and maintain efficiency. Additionally, close collaboration with quality control and engineering teams helps identify and resolve production issues quickly, ensuring high-quality output and smooth workflow.

What is the difference between Thermoforming vs Vacuum Forming?

AspectThermoformingVacuum Forming
ProcessHeating plastic sheets and forming them over a mold using pressure or mechanical meansHeating plastic sheets and forming them primarily using vacuum pressure
ComplexityCan produce complex shapes with additional toolingTypically simpler, suited for basic shapes
EquipmentIncludes molds, presses, and heating elementsPrimarily vacuum forming machines and molds
ApplicationsPackaging, automotive parts, consumer productsPackaging, trays, blisters

Thermoforming and vacuum forming are closely related manufacturing processes. While both involve heating plastic sheets and shaping them over molds, thermoforming often uses additional pressure or mechanical means to achieve complex shapes, whereas vacuum forming relies mainly on vacuum pressure for forming. Understanding these differences helps in selecting the right process for specific product requirements.

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Thermoforming jobs near you
Infographic showing various Thermoforming job openings in the United States as of August 2026, with employment types broken down into 93% Full Time, 1% Part Time, 2% Contract, and 4% Nights. Highlights an 97% Physical, 1% Hybrid, and 2% Remote job distribution, with an average salary of $37,750 per year, or $18.1 per hour.

Process Technician Thermoforming

Reynolds Consumer Products LLC

Huntersville, NC

$29.69 - $50.96/hr

Full-time

Posted 13 days ago

Reynolds Consumer Products rating

6.5

Company rating: 6.5 out of 10

Based on 21 frontline employees who took The Breakroom Quiz

Job description

Join Reynolds Consumer Products…and Drive Your Career across a world of opportunities! We are passionate about achieving results and have fun winning as a team!

We provide amazing job opportunities for growth with competitive pay and benefits in an exciting, dynamic, fast-paced, and fun workplace environment. Are you looking to build a strong career? Then we have an opportunity for you! We currently have an opportunity for a Process Technician at our Manufacturing Plant in Huntersville, NC.

HIRING IMMEDIATELY!!

GREAT PAY! GREAT BENEFITS!  GREAT CAREERS! 

Pay: $29.69-50.96/ hour

Shift: Sunday- Thursday

11:00pm-7:00am

*Pay rate is dependent upon prior experience and interview results


The Process Technician is responsible for supporting manufacturing operations by ensuring optimal setup, operation, and troubleshooting of thermoforming and related automation equipment. This role focuses on maintaining consistent, safe, and efficient production processes across all shifts through strong technical expertise, process documentation, operator training, and continuous improvement initiatives.

You Will Have the Opportunity to Make Great Things Happen!

Key Responsibilities:

  • Support manufacturing operations by ensuring stable, efficient, and repeatable process performance.
  • Set up, troubleshoot, and operate thermoforming and automation equipment from tool conversion through production.
  • Establish and maintain processing parameters to ensure consistent product quality across all shifts.
  • Train department personnel and provide performance feedback to supervision.
  • Maintain accurate process and engineering documentation to support operational excellence.
  • Drive continuous improvement initiatives focused on safety, quality, OEE, and changeover reduction.

Key Tasks and Duties:

  • Perform complete setup and troubleshooting of TSL inline thermoformers, including extruders, trim presses, rimmers, and material blends.
  • Diagnose and resolve process, automation, extrusion, and thermoforming issues to minimize downtime.
  • Create, update, and maintain process documentation, including BOMs, routers, SOPs, SWIs, process flows, and PFMEAs.
  • Develop and standardize set-up and processing procedures based on material and equipment capabilities.
  • Train operators on job essentials, safety requirements, and process standards; support ongoing skill development.
  • Support OEE improvement efforts while reducing line changeover time and improving overall process stability.

You Will Love It Here If…

  • You put safety first, always
  • You listen, learn, and evolve
  • You are passionate about collaboration, teamwork, and achieving shared goals
  • You treat all people with respect, operating ethically, and embrace inclusivity
  • You are committed to improving our impact on local communities

Required

  • High School Diploma or GED
  • Minimum of 2 years’ experience as a CDP Technician with strong extrusion and thermoforming troubleshooting skills.

Preferred

  • Ability to satisfactorily perform all department job functions.
  • Proficiency in Microsoft Excel, Access, and Word.
  • Demonstrated leadership and supervisory capabilities with strong communication skills at all organizational levels.
  • Proven record of safety awareness, reliability, and outstanding work performance.
  • Willingness to work nights, weekends, overtime, and serve in an on call capacity as needed.

Want to know more? Check out our website or connect with us on LinkedIn!

Apply today to join a fast-growing innovative company!

Not a good fit but know someone who is? Please refer them!

Local candidates only, no relocation assistance available

Join Reynolds Consumer Products and Drive Your Career across a world of opportunities!

For applicants or employees who are disabled or require a reasonable accommodation for any part of the application or hiring process, you may request assistance by emailing us at Recruitment@ReynoldsBrands.com.

No recruiter calls or emails please.

RCP affords equal employment opportunities to applicants without regard to race, color, religion, age, disability status, sex, marital status, protected veteran status, pregnancy, national origin, genetics, genetic information, parental status, or any other characteristic protected by federal, state or local law. RCP conforms to the spirit as well as to the letter of all applicable laws and regulations.


USD $29.69 - USD $50.96 /H

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