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Stress Analyst Jobs (NOW HIRING)

You will perform stress and thermal analysis to support the design of cutting edge aerospace and defense programs. You will collaborate with designers and use Star CCM+ and FEMAP daily to ensure your ...

You will perform stress and thermal analysis to support the design of cutting edge aerospace and defense programs. You will collaborate with designers and use Star CCM+ and FEMAP daily to ensure your ...

Lead Stress Analyst

Huntsville, AL · On-site

$87K - $157K/yr

Leidos' Defense Systems is seeking a Senior Stress Analyst to join our team to create unique solutions for complex problems. If this sounds like the kind of environment where you can thrive, keep ...

Perform ASME B31.1 and ASME B31.3 formal stress analysis using CAESAR II software. * Work with piping designers to optimize pipe routing on piping design including specifying required pipe supports.

We are seeking a highly skilled Senior CAE Stress Analyst with expertise in metallic structural analysis to support the design and certification of avionics enclosures and related aerospace hardware.

Bachelor's degree in mechanical engineering or equivalent. * 0-3-year experience in mechanical engineering with understanding of stress analysis and system flexibility. * Strong attention to detail ...

Engineer III Stress Analyst

Charlotte, NC · On-site

$55.25 - $75.75/hr

The Piping Engineer will be responsible for performing pipe stress analysis per applicable ASME codes and standards (B31.1 and B31.3); utilize pipe stress software; evaluate calculated stress results ...

Conduct informal (visual) stress analysis for large and small-bore piping systems. * Work with piping designers to optimize pipe routing on piping design including specifying required pipe supports.

This position, Engineer IV Stress Analyst , is eligible for participation in Zachry's Total Employee Rewards Program, which includes medical, dental, vision, life insurance, disability coverage, and ...

We are seeking a highly skilled Senior CAE Stress Analyst with expertise in metallic structural analysis to support the design and certification of avionics enclosures and related aerospace hardware.

Engineer III Stress Analyst

Charlotte, NC · On-site

$55.25 - $75.75/hr

The Piping Engineer will be responsible for performing pipe stress analysis per applicable ASME codes and standards (B31.1 and B31.3); utilize pipe stress software; evaluate calculated stress results ...

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Stress Analyst information

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$90K

$148.1K

$180.5K

How much do stress analyst jobs pay per year?

As of Sep 10, 2026, the average yearly pay for stress analyst in the United States is $148,129.00, according to ZipRecruiter salary data. Most workers in this role earn between $130,000.00 and $165,000.00 per year, depending on experience, location, and employer.

What is a stress analyst?

A Stress Analyst is an engineering professional responsible for evaluating the structural integrity of components, assemblies, or systems. They use analytical methods, simulations, and testing to ensure that materials and designs can withstand expected loads and stresses without failure. Common industries for Stress Analysts include aerospace, automotive, civil engineering, and manufacturing. Their work helps improve safety, performance, and durability in various applications.

What are the typical daily responsibilities of a stress analyst?

As a Stress Analyst, your daily responsibilities often include conducting finite element analyses on components or assemblies to evaluate stress, strain, and fatigue life under various loading conditions. You will review design documents, interpret engineering drawings, prepare analysis reports, and collaborate closely with design engineers to recommend modifications for improved performance. In addition, you may participate in technical meetings to discuss findings and ensure that products meet regulatory and safety standards. The work is a mix of independent analysis and team-based problem-solving, making communication and organization vital skills for success.

What are the key skills and qualifications needed to thrive in the stress analyst position, and why are they important?

To thrive as a Stress Analyst, you need a solid background in mechanical or aerospace engineering, a deep understanding of stress and fatigue principles, and experience with structural analysis. Proficiency in finite element analysis (FEA) software such as ANSYS or NASTRAN, along with familiarity with industry certifications like Professional Engineer (PE) or equivalent, are highly valued. Strong analytical thinking, attention to detail, and effective communication skills help stress analysts excel in team settings and when conveying technical information. These abilities are critical for ensuring the structural integrity, safety, and reliability of components in industries such as aerospace, automotive, and civil engineering.

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Cities with the most Stress Analyst job openings:

What are the most commonly searched types of Stress Analyst jobs?

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Infographic showing various Stress Analyst job openings in the United States as of September 2026, with employment types broken down into 2% As Needed, 73% Full Time, 16% Part Time, and 9% Contract. Highlights an 86% Physical, 1% Hybrid, and 13% Remote job distribution, with an average salary of $148,129 per year, or $71.2 per hour.

Lead Thermal/Stress Analyst

Huntsville, AL

Leidos
IT Services • 10K+ employees

Full-time

Posted 8 days ago


Leidos rating

8.3

Company rating: 8.3 out of 10

Based on 153 frontline employees who took The Breakroom Quiz


Job description

Looking for an opportunity to make an impact?

At Leidos, we deliver innovative solutions through the efforts of our diverse and talented people who are dedicated to our customers' success. We empower our teams, contribute to our communities, and operate sustainable. Everything we do is built on a commitment to do the right thing for our customers, our people, and our community. Our Mission, Vision, and Values guide the way we do business.

Are you ready for your next career challenge?

Leidos Defense provides a diverse portfolio of systems, solutions, and services covering land, sea, air, space, and cyberspace for customers worldwide. Solutions for Defense include enterprise and mission IT, large-scale intelligence systems, command and control, geospatial and data analytics, cybersecurity, logistics, training, and intelligence analysis and operations support. Our team is solving the world's toughest security challenges for customers with "can't fail" missions.

Leidos Defense is seeking a Lead Thermal/Stress Analyst to join our team in Huntsville Alabama designing and analyzing the next generation of defense systems to protect America and its allies. You will perform stress and thermal analysis to support the design of cutting edge aerospace and defense programs. You will collaborate with designers and use Star CCM+ and FEMAP daily to ensure your team's design meets requirements. You might work alongside the production team to install hardware or verify requirements. Then you'll work with the testing team to put your hardware into action. This is not your average engineering position. You are applying to be part of a team of the most talented engineers in the region who push you to be better every day. This is a fast-paced program with unique technical challenges that will be a rewarding milestone in any engineering career.

If you are up for the challenge of joining this team, then apply now to be considered!

Primary Responsibilities

  • Are you ready to tackle complex engineering challenges? In this role, you will perform stress and thermal analysis on structural, electronic, and mechanical systems while supporting critical test activities. Assignments may require expertise in stress analysis, thermal analysis, or both.

  • Stress analysis will involve analytical methods, finite element models/simulations, and advanced analysis tools. You will produce models, perform calculations, reduce data, and correlate test results to ensure accuracy and reliability.

  • Thermal analysis will include hand analysis methods, finite volume models/simulations, finite element models/simulations, finite difference models/simulations, and other tools. You will conduct detailed steady-state and/or transient thermal analyses using industry-standard programs, producing models, performing calculations, reducing data, and correlating test results to thermal and flow models.

  • You will collaborate closely with design and manufacturing teams to create designs that meet stringent performance, manufacturability, and schedule requirements.

  • This is an in-office position with flexibility in schedule and work location. Remote work is the exception in your week, not the norm.

Basic Qualifications

  • Bachelor's Degree in Mechanical Engineering, Aerospace Engineering or equivalent degree from an ABET-accredited university.

  • Must have 4+ years of prior relevant industry experience with a bachelor's degree, or 2+ years with a master's degree.

  • Direct experience performing stress and thermal analysis in the aerospace or defense industry.

  • Demonstrated experience with commercial finite element analysis tools such as FEMAP/NX NASTRAN, PATRAN/MSC NASTRAN, ANSYS, Abaqus, or similar software is essential.

  • Proven working knowledge of commercial thermal analysis and CFD tools like STAR-CCM+, Thermal Desktop/SindaFluint, ANSYS, or SolidWorks FlowSimulation.

  • Strong technical writing, presentation, and cross-functional collaboration skills.

  • Proven ability to thrive in a collaborative, multi-disciplinary engineering environment.

  • Capable of working as part of a larger analysis team or working as the sole analyst on a project.

  • U.S. Citizenship is required and eligibility to obtain and maintain a Final Secret Clearance.

  • Residency in the Huntsville, AL area or willingness to relocate to Huntsville, AL is required.

Preferred Qualifications

  • Fluid lumped capacitance modeling

  • Electronics cooling analysis

  • Thermal analysis of orthotropic materials

  • FEMAP/Nastran

  • Coupled thermal-structural analysis

  • Bolted joint and weld analysis

  • Dynamics analysis (modal, response spectrum, shock, vibration)

  • Fatigue analysis

  • Composite materials

If you're looking for comfort, keep scrolling. At Leidos, we outthink, outbuild, and outpace the status quo - because the mission demands it. We're not hiring followers. We're recruiting the ones who disrupt, provoke, and refuse to fail. Step 10 is ancient history. We're already at step 30 - and moving faster than anyone else dares.

Original Posting:September 2, 2026

For U.S. Positions: While subject to change based on business needs, Leidos reasonably anticipates that this job requisition will remain open for at least 3 days with an anticipated close date of no earlier than 3 days after the original posting date as listed above.

Pay Range:Pay Range $87,100.00 - $157,450.00

The Leidos pay range for this job level is a general guideline onlyand not a guarantee of compensation or salary. Additional factors considered in extending an offer include (but are not limited to) responsibilities of the job, education, experience, knowledge, skills, and abilities, as well as internal equity, alignment with market data, applicable bargaining agreement (if any), or other law.


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About Leidos

Sourced by ZipRecruiter

At Leidos, we deliver innovative solutions through the efforts of our diverse and talented people who are dedicated to our customers' success. We empower our teams, contribute to our communities, and operate sustainable practices. Everything we do is built on a commitment to do the right thing for our customers, our people, and our community.

Industry

It services

Company size

10,000+ Employees

Headquarters location

Reston, VA, US

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