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Stress Analyst Jobs (NOW HIRING)

Senior Stress Analyst

Huntsville, AL ยท On-site

$150 - $200/hr

Leidos' Defense Systems is seeking a Senior Stress Analyst to join our team to create unique solutions for complex problems. If this sounds like the kind of environment where you can thrive, keep ...

Senior Stress Analyst

Huntsville, AL ยท On-site

$107K - $195K/yr

Leidos' Defense Systems is seeking a Senior Stress Analyst to join our team to create unique solutions for complex problems. If this sounds like the kind of environment where you can thrive, keep ...

Develop analysis models to substantiate parts and/or decompose loads to other team members * Technical review and approval authority of the stress work of others * Develop loads and load cases ...

Lead Stress Analyst

Huntsville, AL ยท On-site

$87K - $157K/yr

Leidos' Defense Systems is seeking a Senior Stress Analyst to join our team to create unique solutions for complex problems. If this sounds like the kind of environment where you can thrive, keep ...

Senior Stress Analyst

Kent, WA ยท On-site

$151K - $252K/yr

Develop analysis models to substantiate parts and/or decompose loads to other team members * Technical review and approval authority of the stress work of others * Develop loads and load cases ...

Lead Thermal/Stress Analyst

Huntsville, AL ยท On-site

$87K - $157K/yr

You will perform stress and thermal analysis to support the design of cutting edge aerospace and defense programs. You will collaborate with designers and use Star CCM+ and FEMAP daily to ensure your ...

Senior Stress Analyst

Huntsville, AL ยท On-site

$107K - $195K/yr

Leidos' Defense Systems is seeking a Senior Stress Analyst to join our team to create unique solutions for complex problems. If this sounds like the kind of environment where you can thrive, keep ...

Lead Thermal/Stress Analyst

Huntsville, AL ยท On-site

$100 - $125/hr

You will perform stress and thermal analysis to support the design of cutting edge aerospace and defense programs. You will collaborate with designers and use Star CCM+ and FEMAP daily to ensure your ...

New

Lead Stress Analyst

Huntsville, AL ยท On-site

$87K - $157K/yr

Leidos' Defense Systems is seeking a Senior Stress Analyst to join our team to create unique solutions for complex problems. If this sounds like the kind of environment where you can thrive, keep ...

Senior Stress Analyst

Huntsville, AL ยท On-site

$107K - $195K/yr

Leidos' Defense Systems is seeking a Senior Stress Analyst to join our team to create unique solutions for complex problems. If this sounds like the kind of environment where you can thrive, keep ...

Lead Stress Analyst

Huntsville, AL ยท On-site

$87K - $157K/yr

Leidos' Defense Systems is seeking a Senior Stress Analyst to join our team to create unique solutions for complex problems. If this sounds like the kind of environment where you can thrive, keep ...

You will perform stress and thermal analysis to support the design of cutting edge aerospace and defense programs. You will collaborate with designers and use Star CCM+ and FEMAP daily to ensure your ...

You will perform stress and thermal analysis to support the design of cutting edge aerospace and defense programs. You will collaborate with designers and use Star CCM+ and FEMAP daily to ensure your ...

Showing results 21-40

Stress Analyst information

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$90K

$148.1K

$180.5K

How much do stress analyst jobs pay per year?

As of Sep 9, 2026, the average yearly pay for stress analyst in the United States is $148,129.00, according to ZipRecruiter salary data. Most workers in this role earn between $130,000.00 and $165,000.00 per year, depending on experience, location, and employer.

What is a stress analyst?

A Stress Analyst is an engineering professional responsible for evaluating the structural integrity of components, assemblies, or systems. They use analytical methods, simulations, and testing to ensure that materials and designs can withstand expected loads and stresses without failure. Common industries for Stress Analysts include aerospace, automotive, civil engineering, and manufacturing. Their work helps improve safety, performance, and durability in various applications.

What are the typical daily responsibilities of a stress analyst?

As a Stress Analyst, your daily responsibilities often include conducting finite element analyses on components or assemblies to evaluate stress, strain, and fatigue life under various loading conditions. You will review design documents, interpret engineering drawings, prepare analysis reports, and collaborate closely with design engineers to recommend modifications for improved performance. In addition, you may participate in technical meetings to discuss findings and ensure that products meet regulatory and safety standards. The work is a mix of independent analysis and team-based problem-solving, making communication and organization vital skills for success.

What are the key skills and qualifications needed to thrive in the stress analyst position, and why are they important?

To thrive as a Stress Analyst, you need a solid background in mechanical or aerospace engineering, a deep understanding of stress and fatigue principles, and experience with structural analysis. Proficiency in finite element analysis (FEA) software such as ANSYS or NASTRAN, along with familiarity with industry certifications like Professional Engineer (PE) or equivalent, are highly valued. Strong analytical thinking, attention to detail, and effective communication skills help stress analysts excel in team settings and when conveying technical information. These abilities are critical for ensuring the structural integrity, safety, and reliability of components in industries such as aerospace, automotive, and civil engineering.

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Infographic showing various Stress Analyst job openings in the United States as of September 2026, with employment types broken down into 2% As Needed, 73% Full Time, 16% Part Time, and 9% Contract. Highlights an 86% Physical, 1% Hybrid, and 13% Remote job distribution, with an average salary of $148,129 per year, or $71.2 per hour.

Senior Stress Analyst

Houston, TX โ€ข On-site

Intuitive Machines LLC
Aerospace Product and Parts Manufacturingย โ€ขย 201 - 500 employees

Full-time

Re-posted 23 days ago


Job description

Senior Stress Analyst 

Houston, TX

About Intuitive Machines:

Intuitive Machines is an innovative and cutting-edge space company making cislunar space accessible to both public and private customers. Our mission is to further science and exploration, communications, and economic progress from the Earth to the Moon and beyond. With multiple NASA lunar missions in development and additional private missions on our manifest, we pride ourselves in supporting NASA, our customers, and the nation in paving the way to return humans to the surface of the Moon. Our world-class team includes experts in all aspects of spacecraft subsystems design, development, and test, on-orbit operations, and safety. 


Responsibilities:

  • Perform the analysis of Carbon Fiber Structural panels and joints, and metallic secondary structure
  • Own the stress analysis for a variety of parts and assemblies.
  • Perform analyses and effectively present solutions.
  • Assist in developing manufacturing products.

Requirements: 

  • B.S degree in Mechanical Engineering, Aerospace Engineering, or related discipline 
  • This requisition is multi-level seeking Mid-Level and Senior candidates with 5-10 years of experience and 10+ years of experience respectively. 
  • Experience with Microsoft Office suite
  • Expert in Finite Element Analysis
  • Experienced with the analysis of carbon fiber parts and assemblies, carbon fiber tubes, bonded carbon fiber joints, and sandwich panels
  • Team leadership of a small team, preferably an analysis team or long term mentor of junior engineers


Desired:

  • Skilled in the use of FEMAP/NASTRAN including advanced analysis techniques and writing API scripts
  • Proficient in closed form analysis methodology for bolted joints and initial sizing of structural components
  • Familiarity with component design using 3D CAD software, preferably Creo, for basic design trades in support of multiple design engineers


US EEO Statement:

Intuitive Machines is an Equal Opportunity employer. All qualified applicants will receive consideration for employment without regard to sex, gender identity, sexual orientation, race, color, religion, national origin, disability, protected veteran status, age, or any other characteristic protected by law.