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Stress Analyst Jobs (NOW HIRING)

Bachelor's degree in mechanical engineering or equivalent. * 0-3-year experience in mechanical engineering with understanding of stress analysis and system flexibility. * Strong attention to detail ...

We are seeking a highly skilled Senior CAE Stress Analyst with expertise in metallic structural analysis to support the design and certification of avionics enclosures and related aerospace hardware.

As a Senior Stress Analyst you will be responsible for performing preliminary and detailed level stress analysis of missile flight structures and mechanisms, electronic components, and ground support ...

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Stress Analyst information

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$90K

$148.1K

$180.5K

How much do stress analyst jobs pay per year?

As of Jul 13, 2026, the average yearly pay for stress analyst in the United States is $148,129.00, according to ZipRecruiter salary data. Most workers in this role earn between $130,000.00 and $165,000.00 per year, depending on experience, location, and employer.

What is a Stress Analyst job?

A Stress Analyst is an engineering professional responsible for evaluating the structural integrity of components, assemblies, or systems. They use analytical methods, simulations, and testing to ensure that materials and designs can withstand expected loads and stresses without failure. Common industries for Stress Analysts include aerospace, automotive, civil engineering, and manufacturing. Their work helps improve safety, performance, and durability in various applications.

What are the key skills and qualifications needed to thrive in the Stress Analyst position, and why are they important?

To thrive as a Stress Analyst, you need a solid background in mechanical or aerospace engineering, a deep understanding of stress and fatigue principles, and experience with structural analysis. Proficiency in finite element analysis (FEA) software such as ANSYS or NASTRAN, along with familiarity with industry certifications like Professional Engineer (PE) or equivalent, are highly valued. Strong analytical thinking, attention to detail, and effective communication skills help stress analysts excel in team settings and when conveying technical information. These abilities are critical for ensuring the structural integrity, safety, and reliability of components in industries such as aerospace, automotive, and civil engineering.

What is the role of a stress analyst?

A stress analyst evaluates the structural integrity of components and systems by analyzing stress, strain, and load data, often using computer-aided design (CAD) and finite element analysis (FEA) tools. They ensure designs meet safety standards and withstand operational forces, typically working in engineering or manufacturing environments. Strong analytical skills and knowledge of materials are essential for this role.

What are the top 5 stressful jobs?

Stress analysts often work in high-pressure environments analyzing safety and risk factors, which can be stressful due to the responsibility involved. Generally, jobs such as emergency responders, air traffic controllers, surgeons, military personnel, and corporate executives are considered among the most stressful due to their demanding schedules, critical decision-making, and high stakes. These roles require strong focus, quick thinking, and resilience to manage stress effectively.

What are the typical daily responsibilities of a Stress Analyst?

As a Stress Analyst, your daily responsibilities often include conducting finite element analyses on components or assemblies to evaluate stress, strain, and fatigue life under various loading conditions. You will review design documents, interpret engineering drawings, prepare analysis reports, and collaborate closely with design engineers to recommend modifications for improved performance. In addition, you may participate in technical meetings to discuss findings and ensure that products meet regulatory and safety standards. The work is a mix of independent analysis and team-based problem-solving, making communication and organization vital skills for success.

What jobs make $1,000,000 per year?

In the field of stress analysis, high-paying roles such as senior stress analysts, engineering managers, or specialized consultants in aerospace, defense, or automotive industries can reach or exceed $1,000,000 annually through salaries, bonuses, and profit sharing. These positions typically require advanced degrees, extensive experience, and expertise in finite element analysis, materials science, or related tools. Such compensation is often found in senior leadership or highly specialized consulting roles within large organizations.

What jobs will be gone in the next 5 years?

Stress analysts are unlikely to be fully replaced in the next five years, as their role involves complex assessments and specialized knowledge. However, automation and software tools may reduce demand for some routine tasks, leading to shifts in job responsibilities. Staying current with industry standards and developing complementary skills can help maintain job security.
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What cities are hiring for Stress Analyst jobs? Cities with the most Stress Analyst job openings:
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Infographic showing various Stress Analyst job openings in the United States as of July 2026, with employment types broken down into 1% Locum Tenens, 1% Internship, 86% Full Time, 6% Part Time, 1% Temporary, and 5% Contract. Highlights an 82% Physical, 5% Hybrid, and 13% Remote job distribution, with an average salary of $148,129 per year, or $71.2 per hour.
Engineer I Stress Analyst

Engineer I Stress Analyst

Zachry Group

Downers Grove, IL • On-site

$75K - $106K/yr

Full-time

Medical, Dental, Vision, Life, Retirement

Posted 13 days ago


Zachry Group rating

6.7

Company rating: 6.7 out of 10

Based on 63 frontline employees who took The Breakroom Quiz

59th of 79 rated construction


Job description

Zachry Group is currently accepting applications for Stress Engineer I for our Downers Grove (Chicago) Design Center Office location. This is a great opportunity to get involved in some interesting and challenging design projects.

  • Bachelor's degree in mechanical engineering or equivalent.
  • 0-3-year experience in mechanical engineering with understanding of stress analysis and system flexibility.
  • Strong attention to detail and ability to prepare design concepts, technical documents, and drawing checks.

  • Strong communication skills required to provide effective inter-discipline, client, vendor, and construction coordination on projects.

  • Must be organized, self-directed, able to prioritize and multi-task, highly motived with ability to work in an interactive team environment and take directions from others.

  • Willingness to travel and work in office and field environments.

  • Commitment to safety, quality, responsibility, high work standards, and initiatives.

Salary/Pay Rate:

In accordance with Illinois Equal Pay Act, the expected salary range for this Illinois position, Stress Engineer I, is between $75,400.00 and $106,163.20 annually. Actual pay will be adjusted based on experience, geographic location, and other job-related factors as permitted by law. 

Benefits:

This position, Stress Engineer I, is eligible for participation in Zachry's Total Employee Rewards Program, which includes medical, dental, vision, life insurance, disability coverage, and other ancillary benefits. This position is also eligible for participation in the 401(k) Retirement Savings Plan.

PREFERRED QUALIFICATIONS

  • EIT (Registered Engineer in Training).

  • Field plant experience.

  • Experience in the petrochemical, oil/gas, chemical, and/or power industry.

  • Previous experience with material properties, stress analysis or stress analysis concepts.

  • Experience working with ASME Section I and VIII pressure vessel and B31.1 and B31.3 piping codes.

  • Knowledge of 3D modeling, CADD programs and 2D design.

PHYSICAL DEMANDS

Employee will be required to communicate in person, via telephone, email, use of arm/hand steadiness, manual dexterity, finger dexterity, multi limb coordination, oral expression, and comprehension. May be required to lift, carry and move objects safely.

WORK ENVIRONMENT

Employee will work in an office environment and possibly called upon to visit client plant facilities in the field.  On client sites, there will be construction activities with noise levels that will be moderate to high.  Job sites may contain the following: light to heavy equipment vehicles, small to large equipment, materials, communication equipment and tools, people standing, walking, sitting, signaling, and talking. Noise levels vary and may include bells, whistles, and alarms.

The above description covers the fundamental responsibilities of the Stress Engineer I position. It shall not be construed as a complete listing of all miscellaneous, incidental or similar duties which may be required from day-to-day.

Zachry Group is dedicated in providing a Safe and Drug Free work environment; and is an Equal Opportunity Employer

  • Review and analyze piping systems and components for thermal flexibility, vibration, supports, and other factors.

  • Ensure piping systems conform to applicable codes and client standards.

  • Perform ASME B31.1 and ASME B31.3 formal stress analysis using CAESAR II software.

  • Work with piping designers to optimize pipe routing on piping design including specifying required pipe supports.

  • Specify engineered support equipment such as expansion bellows, spring cans, constant tension hangars, snubbers, and engineered piping supports including detailed review of vendor equipment design documents.

  • Prescribe and evaluate piping loads on process equipment nozzles including ASME pressure vessels as well as on engineered and standard support steel.

  • Prepare formal stress evaluation reports.

  • Perform field surveys to collect the required field data and assist with interpretation of engineering drawings and specifications in the field.

  • Attend client, vendor, and internal team meetings.

  • Ability to clearly communicate information and ideas verbally and in writing.

  • Manage project schedules and budgets as well as provide weekly reports communicating project status, issues, and needs.

  • Other duties as assigned


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About Zachry Group

Sourced by ZipRecruiter

Zachry Group is America's pacesetter in turnkey construction, engineering, maintenance, turnaround and fabrication services in the power, energy, chemicals, manufacturing and industrial sectors. It works with customers to plan, build, and renew their most critical facilities, so they can achieve their immediate and long-term goals, all at the highest safety standards. Zachry Group operates 35 offices, and averages 20,000 employees working in more than 400 locations nationwide. Please visit www.zachrygroup.com for more information.

Industry

Construction

Company size

10,000+ Employees

Headquarters location

San Antonio, TX, US

Year founded

1924