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Stress Analyst Jobs in Virginia (NOW HIRING)

STRUCTURAL ANALYST III

Mattaponi, VA · On-site

$105K - $135K/yr

Performs various stress analyses of metallic and composite structures to determine structural integrity using classical techniques and finite element models or simulations. * Utilizes finite element ...

STRUCTURAL ANALYST II

Mattaponi, VA · On-site

$90K - $110K/yr

Performs stress analyses of metallic and composite structures using classical techniques and finite element models to determine structural integrity and margins of safety. * Analyzes internal loads ...

Analyze static strength, fatigue, damage tolerance, vibration, thermal effects, and other ... Prepare stress reports, engineering reports, margin of safety calculations, substantiation packages ...

Piping Engineer

Lynchburg, VA · On-site

$100K - $110K/yr

Stress analysis includes the verifying piping flexibility, stability, and qualification of equipment nozzle loads. Work with and analyze pipe supports and Layout personnel as required. Additional ...

Piping Engineer

Lynchburg, VA · On-site

$100K - $110K/yr

Stress analysis includes the verifying piping flexibility, stability, and qualification of equipment nozzle loads. Work with and analyze pipe supports and Layout personnel as required. Additional ...

Stress analysis includes the verifying piping flexibility, stability, and qualification of equipment nozzle loads. Work with and analyze pipe supports and Layout personnel as required. Additional ...

QA analyst will also help in automation, load, performance and stress testing. The QA analyst will write both manual and automated test cases. They will monitor active issues and verify bug fixes.

QA analyst will also help in automation, load, performance and stress testing. The QA analyst will write both manual and automated test cases. They will monitor active issues and verify bug fixes.

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Stress Analyst information

See Virginia salary details

$89.2K

$146.9K

$179K

How much do stress analyst jobs pay per year?

As of Aug 30, 2026, the average yearly pay for stress analyst in Virginia is $146,859.00, according to ZipRecruiter salary data. Most workers in this role earn between $128,900.00 and $163,600.00 per year, depending on experience, location, and employer.

What is a stress analyst?

A Stress Analyst is an engineering professional responsible for evaluating the structural integrity of components, assemblies, or systems. They use analytical methods, simulations, and testing to ensure that materials and designs can withstand expected loads and stresses without failure. Common industries for Stress Analysts include aerospace, automotive, civil engineering, and manufacturing. Their work helps improve safety, performance, and durability in various applications.

What are the typical daily responsibilities of a stress analyst?

As a Stress Analyst, your daily responsibilities often include conducting finite element analyses on components or assemblies to evaluate stress, strain, and fatigue life under various loading conditions. You will review design documents, interpret engineering drawings, prepare analysis reports, and collaborate closely with design engineers to recommend modifications for improved performance. In addition, you may participate in technical meetings to discuss findings and ensure that products meet regulatory and safety standards. The work is a mix of independent analysis and team-based problem-solving, making communication and organization vital skills for success.

What are the key skills and qualifications needed to thrive in the stress analyst position, and why are they important?

To thrive as a Stress Analyst, you need a solid background in mechanical or aerospace engineering, a deep understanding of stress and fatigue principles, and experience with structural analysis. Proficiency in finite element analysis (FEA) software such as ANSYS or NASTRAN, along with familiarity with industry certifications like Professional Engineer (PE) or equivalent, are highly valued. Strong analytical thinking, attention to detail, and effective communication skills help stress analysts excel in team settings and when conveying technical information. These abilities are critical for ensuring the structural integrity, safety, and reliability of components in industries such as aerospace, automotive, and civil engineering.

What are popular job titles related to Stress Analyst jobs in Virginia?

For Stress Analyst jobs in Virginia, the most frequently searched job titles are:

What job categories do people searching Stress Analyst jobs in Virginia look for?

The top searched job categories for Stress Analyst jobs in Virginia are:

Infographic showing various Stress Analyst job openings in Virginia as of August 2026, with employment types broken down into 72% Full Time, 21% Part Time, and 7% Contract. Highlights an 100% In-person job distribution, with an average salary of $146,859 per year, or $70.6 per hour.

Stress Engineer/ Analyst

Aery Aviation LLC

Newport News, VA • On-site

$85K - $110K/yr

Contractor

Re-posted 21 hours ago


Job description

About the role
The Stress Analyst is responsible for the structural analysis, substantiation, and documentation of aircraft structures and mechanical systems associated with aircraft modifications, repairs, and certification programs.
This role performs analytical evaluations to verify that aircraft structures and installations satisfy applicable strength, stiffness, fatigue, damage tolerance, and airworthiness requirements. The Stress Analyst develops engineering reports, substantiation packages, and supporting documentation required to demonstrate compliance with applicable regulatory and customer requirements.
Stress Analysts work closely with Mechanical Engineers, Mechanical Designers, Electrical Engineers, Certification Engineers, Production personnel, and external stakeholders to ensure aircraft modifications are structurally sound, manufacturable, maintainable, and certifiable. They provide technical guidance throughout the design process by validating engineering assumptions, identifying structural risks, and supporting fabrication, installation, testing, and certification activities.
Who We Are Looking For
  • Bachelor's degree in Mechanical Engineering, Aerospace Engineering, or a related engineering discipline from an accredited college or university.
  • Experience performing structural analyses and developing engineering substantiation for aircraft structures, mechanical systems, or aerospace products.
  • Working knowledge of structural mechanics, materials, fatigue, damage tolerance, vibration, analytical methods, finite element analysis (FEA), classical hand calculations, and engineering evaluation techniques.
  • Experience preparing engineering analyses, stress reports, margin of safety calculations, and supporting compliance documentation.
  • Strong analytical, organizational, written, and verbal communication skills, including proficiency with Microsoft Office applications.
  • Ability to work in both office and aircraft hangar environments.
  • U.S. Citizenship or Permanent Resident status.

What You Will Be Doing
  • Perform structural analyses and develop substantiation demonstrating compliance with applicable regulatory, customer, and airworthiness requirements for aircraft modifications, repairs, and certification programs.
  • Develop engineering analyses including static strength, fatigue, damage tolerance, vibration, thermal, and other evaluations necessary to support design decisions and certification activities.
  • Prepare engineering reports, stress reports, margin of safety calculations, compliance documentation, and supporting technical data required for regulatory approval.
  • Review engineering designs, drawings, and proposed aircraft modifications to verify structural integrity, manufacturability, maintainability, and compliance with applicable requirements.
  • Develop structural load paths, free-body diagrams, analytical models, and engineering assumptions supporting substantiation activities.
  • Coordinate with Mechanical Engineers, Mechanical Design Engineers, Electrical Engineers, Certification Engineers, Production, Quality, and external stakeholders to resolve structural issues and support successful program execution.
  • Support development of certification artifacts, compliance substantiation, engineering reports, test plans, and supporting documentation required for regulatory and customer approval.
  • Provide technical support during fabrication, assembly, installation, troubleshooting, testing, and aircraft modification activities.
  • Participate in engineering design reviews and provide technical recommendations regarding structural integrity, safety, performance, reliability, maintainability, and regulatory compliance.
  • Maintain engineering analyses and supporting documentation under configuration control and ensure work products comply with company standards and procedures.
  • Support continuous improvement initiatives, development of engineering analysis methods, design standards, and lessons-learned activities.
  • Perform other duties as assigned by the Engineering Manager.

You Must Have
  • Bachelor's degree in Mechanical Engineering, Aerospace Engineering, or a related engineering discipline from an accredited college or university.
  • Experience performing structural analyses and developing engineering substantiation for aircraft structures, mechanical systems, or aerospace products.
  • Working knowledge of structural mechanics, materials, fatigue, damage tolerance, vibration, analytical methods, finite element analysis (FEA), classical hand calculations, and engineering evaluation techniques.
  • Experience preparing engineering analyses, stress reports, margin of safety calculations, and supporting compliance documentation.
  • Strong analytical, organizational, written, and verbal communication skills, including proficiency with Microsoft Office applications.
  • Ability to work in both office and aircraft hangar environments.
  • U.S. Citizenship or Permanent Resident status

Nice to Haves
  • Five or more years of experience supporting aircraft modification, repair, integration, or aerospace product development programs.
  • Experience developing structural substantiation supporting FAA certification, STC programs, military airworthiness, or other regulated aerospace projects.
  • Familiarity with MIL-HDBK-516C airworthiness requirements and military aircraft modification programs.
  • Experience performing static strength, fatigue, damage tolerance, vibration, thermal, or finite element analyses supporting aircraft structures.
  • Experience developing engineering reports, substantiation packages, compliance documentation, test plans, and certification support documentation.
  • Experience supporting aircraft production, modification, installation, ground testing, or flight test activities.
  • Familiarity with aerospace materials, manufacturing processes, fastener systems, composite structures, and aircraft structural repair practices.
  • Experience using commercial engineering analysis software such as ANSYS, FEMAP, NASTRAN, Abaqus, Mathcad, or equivalent analytical tools.
  • Experience working directly with customers, DERs, FAA representatives, OEMs, suppliers, or certification authorities.
  • Familiarity with configuration management, engineering release processes, and aerospace quality systems such as AS9100.

Aery Aviation job descriptions are meant as summarizations only. They do not necessarily reflect all duties and responsibilities of a position.
If this opportunity excites you, come join our team! For Aery Aviation, the question isn't: "Can we?" When others are limited in the common approach, Aery Aviation jumps into higher gear asking, "How can we do this?" and then proceeds into problem-solving for customers. This is what customers appreciate most about Aery Aviation - avid tenacity. It's not cookie cutter production that Aery Aviation is cultivating; it is projects that inspire the Aery Aviation work-family to come together and brainstorm, excited to come to work every day because there is always something inventive and interesting to work on.
Our Benefits:
We offer the right candidate the chance to join a forward-thinking organization, supported by a competitive compensation and benefits package. Learn more about Aery Aviation, LLC at www.aeryaviation.com.
Aery Aviation, LLC is an Equal Opportunity Employer
At Aery Aviation, we are committed to providing equal employment opportunities to all employees and applicants without regard to race, color, religion, sex, national origin, age, disability, veteran status, or any other protected characteristic as outlined by federal, state, or local laws.
About Aery Aviation LLC
Aery Aviation, LLC is an aviation services organization whose focus is on the engineering, certification, and production associated with aircraft modifications. Our team has significant experience spanning everything from single engine ISR aircraft for government utilization to widebody VVIP interior completions. From design to delivery, Aery provides turnkey, bespoke solutions for our clientele.
The pay range for this role is:
85,000 - 110,000 USD per year (Aery Aviation LLC - PHF / Corporate Office)