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Stress Analyst Engineer Jobs (NOW HIRING)

Barrios Technology

Junior Stress Analyst

Houston, TX · On-site

Barrios Technology is an engineering solutions partner with more than 45 years of experience ... We have an exciting opportunity for a Junior Stress Analyst to join the team with Barrios ...

Saratech

Senior CAE Stress Analyst

Mission Viejo, CA · On-site

$80 - $90/hr

Bachelor's degree in mechanical or aerospace engineering. * 8+ years of structural analysis ... Prepare and present detailed stress reports, technical memos, and certification documentation for ...

Saratech

Senior CAE Stress Analyst

Mission Viejo, CA · On-site

$80 - $90/hr

Bachelor's degree in mechanical or aerospace engineering. * 8+ years of structural analysis ... Prepare and present detailed stress reports, technical memos, and certification documentation for ...

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$148.1K

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How much do stress analyst engineer jobs pay per year?

As of Jun 3, 2026, the average yearly pay for stress analyst engineer in the United States is $148,129.00, according to ZipRecruiter salary data. Most workers in this role earn between $130,000.00 and $165,000.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Stress Analyst Engineer, and why are they important?

To thrive as a Stress Analyst Engineer, you need a solid background in mechanical or aerospace engineering, a strong grasp of structural analysis principles, and usually a relevant engineering degree. Familiarity with finite element analysis (FEA) software such as ANSYS or NASTRAN, as well as proficiency with CAD tools, is typically required. Attention to detail, analytical thinking, and effective communication skills help distinguish top performers in this role. These abilities ensure accurate stress evaluations, effective problem-solving, and clear reporting, which are vital for designing safe and reliable engineering structures.

What are the typical challenges a Stress Analyst Engineer faces when working on multidisciplinary engineering teams?

As a Stress Analyst Engineer, one of the main challenges involves effectively communicating complex analysis results to team members from different engineering backgrounds, such as design, manufacturing, and materials. It's essential to present findings in a clear and actionable way, ensuring that recommendations are understood and implemented correctly. Additionally, balancing tight project timelines with the need for thorough and accurate simulations can be demanding, especially when design changes occur frequently. Collaboration and adaptability are key to success in this fast-paced, multidisciplinary environment.

What does a Stress Analyst Engineer do?

A Stress Analyst Engineer is responsible for analyzing the structural integrity and strength of components, typically in industries like aerospace, automotive, and civil engineering. They use engineering principles and computer simulations to assess how materials and structures respond to forces such as pressure, vibration, and temperature. Their work ensures that parts and assemblies are safe, reliable, and comply with industry regulations. Stress Analyst Engineers often collaborate with design and manufacturing teams to recommend improvements and resolve potential issues before production.
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Stress Analyst Engineer jobs near you
Infographic showing various Stress Analyst Engineer job openings in the United States as of May 2026, with employment types broken down into 2% Locum Tenens, 73% Full Time, 18% Part Time, and 7% Contract. Highlights an 96% Physical, 1% Hybrid, and 3% Remote job distribution, with an average salary of $148,129 per year, or $71.2 per hour.

Aerostructures Stress Analysis Engineer

Accord Technologies Inc.

Tallassee, AL • On-site

$49.50 - $67.75/hr

Contractor

Posted yesterday

Job description

Aerostructures Stress Analysis Engineer
Location: Tallassee, Alabama
Key Skills: Stress Analysis
  • Stress tools: HyperX / Sizer (Adon), Simcenter 3D
  • Nastran, Patran, Aero structures
  • Ability to perform stress analysis without tools (hand calculations)
Job Description
  • Minimum 5+ years of experience in aerostructure analysis, including composite analysis
  • Strong knowledge of primary and secondary aircraft structures and load behaviors
  • Perform stress analysis for composite and metallic structures including:
    • General strength and stiffness analysis
    • Buckling and stability
    • Fastener and joint strength
    • Composite sandwich and thermoset panels
    • Damage tolerance (open-hole strength, compression-after-impact)
  • Experience with structural design concepts such as wingbox, load paths, and interfaces
  • Finite Element Analysis using Nastran/Patran, Simcenter 3D (model creation, modification, post-processing)
  • Preparation of stress reports, reserve factor summaries, and certification documents
  • Ability to work independently with minimal supervision and guide junior engineers
  • Risk identification, mitigation planning, and technical problem resolution
  • Support qualification, compliance, and customer technical reviews