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Stress Analyst Engineer Jobs in California (NOW HIRING)

SENIOR STRESS ANALYST - EL SEGUNDO, CA Skyryse is seeking a Senior Stress Analyst to support the ... Collaborate closely with design engineering, manufacturing, and flight test teams * Support trade ...

SENIOR STRESS ANALYST - EL SEGUNDO, CA Skyryse is seeking a Senior Stress Analyst to support the ... Collaborate closely with design engineering, manufacturing, and flight test teams * Support trade ...

Bachelor 's degree in mechanical or aerospace engineering.8+ years of structural analysis ... Prepare and present detailed stress reports, technical memos, and certification documentation for ...

Bachelor's degree in mechanical or aerospace engineering. * 8+ years of structural analysis ... Prepare and present detailed stress reports, technical memos, and certification documentation for ...

Specialist Engineer, Stress

Tustin, CA · On-site

$61.50 - $84.25/hr

Stress Engineers will collaborate across other disciplines, including but not limited to ... Perform structural analysis to provide analytical definition and/or ensure structural integrity of ...

Stress Engineer

Huntington Beach, CA · On-site

$70K - $110K/yr

Carry out preliminary and detailed stress analysis of aircraft interior units and components using ... Civil Engineering * A related field (coursework in Strength of Materials is highly desired ...

Stress Engineer

Huntington Beach, CA

$61.25 - $84/hr

Carry out preliminary and detailed stress analysis of aircraft interior units and components using ... Civil Engineering * A related field (coursework in Strength of Materials is highly desired ...

Sr. Stress Engineer

San Diego, CA · On-site

$200K - $224K/yr

These analyses include loads development, classical hand calculations, Finite Element (FEM ... programming * Completes stress notes & develops macros using Excel and Mathcad or similar software

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Stress Analyst Engineer information

See California salary details

$88.8K

$146.2K

$178.1K

How much do stress analyst engineer jobs pay per year?

As of Aug 21, 2026, the average yearly pay for stress analyst engineer in California is $146,189.00, according to ZipRecruiter salary data. Most workers in this role earn between $128,300.00 and $162,800.00 per year, depending on experience, location, and employer.

What does a stress analyst engineer do?

A Stress Analyst Engineer is responsible for analyzing the structural integrity and strength of components, typically in industries like aerospace, automotive, and civil engineering. They use engineering principles and computer simulations to assess how materials and structures respond to forces such as pressure, vibration, and temperature. Their work ensures that parts and assemblies are safe, reliable, and comply with industry regulations. Stress Analyst Engineers often collaborate with design and manufacturing teams to recommend improvements and resolve potential issues before production.

What are the key skills and qualifications needed to thrive as a stress analyst engineer, and why are they important?

To thrive as a Stress Analyst Engineer, you need a solid background in mechanical or aerospace engineering, a strong grasp of structural analysis principles, and usually a relevant engineering degree. Familiarity with finite element analysis (FEA) software such as ANSYS or NASTRAN, as well as proficiency with CAD tools, is typically required. Attention to detail, analytical thinking, and effective communication skills help distinguish top performers in this role. These abilities ensure accurate stress evaluations, effective problem-solving, and clear reporting, which are vital for designing safe and reliable engineering structures.

What are the typical challenges a stress analyst engineer faces when working on multidisciplinary engineering teams?

As a Stress Analyst Engineer, one of the main challenges involves effectively communicating complex analysis results to team members from different engineering backgrounds, such as design, manufacturing, and materials. It's essential to present findings in a clear and actionable way, ensuring that recommendations are understood and implemented correctly. Additionally, balancing tight project timelines with the need for thorough and accurate simulations can be demanding, especially when design changes occur frequently. Collaboration and adaptability are key to success in this fast-paced, multidisciplinary environment.

What is a stress analyst engineer?

A stress analyst engineer evaluates the structural integrity of components and systems by performing stress analysis using methods like finite element analysis (FEA). They ensure designs can withstand operational loads and meet safety standards, often working with CAD software and adhering to industry regulations. Strong analytical skills and knowledge of materials are essential for this role.

What are the most commonly searched types of Stress Analyst Engineer jobs in California?

The most popular types of Stress Analyst Engineer jobs in California are:

What job categories do people searching Stress Analyst Engineer jobs in California look for?

The top searched job categories for Stress Analyst Engineer jobs in California are:

Infographic showing various Stress Analyst Engineer job openings in California as of August 2026, with employment types broken down into 95% Full Time, 2% Part Time, and 3% Contract. Highlights an 85% Physical, 6% Hybrid, and 9% Remote job distribution, with an average salary of $146,189 per year, or $70.3 per hour.

Senior Stress Analyst

Skyryse

El Segundo, CA • On-site

Full-time

Medical, Dental, Vision, PTO

Posted 9 days ago


Job description

We're on a mission to make the skies safe and accessible for everyone. Our technology gives pilots greater control by simplifying the management of any aircraft during standard flight operations, inclement weather, and emergencies. Our SkyOS solution, rigorously and relentlessly developed by skilled and dedicated Skyrysers, is the key to unlocking this unbounded future. Our technology, combined with our commitment to saving lives and our passion for aviation, will empower everyone to experience the joy and freedom of flight.

SENIOR STRESS ANALYST - EL SEGUNDO, CA  

Skyryse is seeking a Senior Stress Analyst to support the design, development, and certification of its fly-by-wire, safety-critical aircraft systems. This role is responsible for performing detailed structural analysis on primary and secondary aircraft structures to ensure compliance with performance, durability, and airworthiness requirements. The ideal candidate is hands-on, technically rigorous, and comfortable working in a fast-paced aerospace startup environment where analysis directly informs design decisions.

This is a full-time onsite opportunity based out of El Segundo, CA

RESPONSIBILITIES:

  • Perform static, fatigue, and damage tolerance analysis of aircraft structures including metallic and composite components 
  • Conduct classical hand calculations to assess stress, strain, margins of safety, and structural integrity
  • Generate structural substantiation to support FAA certification activities (Part 23 / Part 27 / Special Conditions)
  • Collaborate closely with design engineering, manufacturing, and flight test teams
  • Support trade studies to optimize weight, strength, and manufacturability
  • Evaluate test results and correlate analytical predictions with ground and flight test data
  • Author and review stress reports, certification documents, and compliance findings
  • Create tools and methods to efficiently conduct stress analysis
  • Support root-cause analysis and corrective actions for structural issues identified during testing or operations
  • Ensure analyses comply with Skyryse safety standards and aerospace best practices

MINIMUM QUALIFICATIONS:

  • Bachelor's degree in Aerospace Engineering, Mechanical Engineering, or related field
  • 6+ years of experience in aircraft structural analysis (commercial, defense, or advanced air mobility)
  • Strong background in aircraft stress analysis principles
  • Proficiency with FEA tools such as:
  • NASTRAN / Patran / FEMAP / ANSYS (or equivalent)
  • Experience with metallic and composite structures
  • Familiarity with FAA certification requirements and structural compliance processes
  • Ability to clearly document and communicate technical findings
  • U.S. work authorization (export-controlled environment)

PREFERRED QUALIFICATIONS:

  • Master's degree in Aerospace or Mechanical Engineering
  • Experience supporting Part 23 certification or military airworthiness
  • Knowledge of loads development and aeroelastic considerations
  • Experience working in startup or rapid-development aerospace programs
  • Exposure to fly-by-wire or safety-critical systems
  • Prior collaboration with DERs or certification authorities

WHY SKYRYSE?

  • The opportunity to change the world through improving aviation safety and accessibility 
  • Salary: 160,000 - 180,0000
  • Valuable stock option plan
  • Heavily subsidized medical, dental and vision plans
  • Full-time employees are eligible for 20 days of paid time off (PTO) and 5 sick days annually.  PTO and sick days must be used in accordance with Company policy.
  • A company with an ambitious vision, a dynamic work environment, and a team of smart, motivated, and fun to work-with colleagues!

The posted salary range reflects the potential base pay for this role, adjusted to account for varying geographic markets. Final compensation will be based on factors such as your location, job-related skills, experience, and internal alignment, including equity and benefits.

WE WELCOME ALL
Skyryse is an equal opportunity employer. We value diversity. We do not discriminate on the basis of race, religion, color, national origin, gender, sexual orientation, age, marital status, veteran status, or disability status.

NO AGENCY CANDIDATES WILL BE CONSIDERED.