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Sr Process Engineer Jobs in Oak Ridge, NC (NOW HIRING)

Avid Solutions

Senior Controls Engineer

Winston Salem, NC · On-site

$89K - $118K/yr

Our Consultant II/Senior Process control engineer works on projects like developing and executing process control system integration projects and performing design, development and testing of ...

Avid Solutions

Senior Controls Engineer

Winston Salem, NC · On-site

$89K - $118K/yr

Our Consultant II/Senior Process control engineer works on projects like developing and executing process control system integration projects and performing design, development and testing of ...

Vizint, Inc.

Senior Engineer

East Bend, NC

$90K - $160K/yr

The Senior Automation Engineer role is a hands-on leadership role with project execution ... processes. · Client facing support and communication tasks. · Architect industrial control ...

Vizint, Inc.

Senior Engineer

East Bend, NC · On-site

$90K - $160K/yr

The Senior Automation Engineer role is a hands-on leadership role with project execution ... Develop, design, and configure systems that automate manufacturing processes. Client facing support ...

Vizint, Inc.

Senior Engineer

East Bend, NC

$90K - $160K/yr

The Senior Automation Engineer role is a hands-on leadership role with project execution ... processes. · Client facing support and communication tasks. · Architect industrial control ...

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Showing results 1-20

All JobsSr Process Engineer JobsSr Process Engineer Jobs in Oak Ridge, NC

Sr Process Engineer information

See Oak Ridge, NC salary details

$68.5K

$110.7K

$155.8K

How much do sr process engineer jobs pay per year?

As of Jun 11, 2026, the average yearly pay for sr process engineer in Oak Ridge, NC is $110,698.00, according to ZipRecruiter salary data. Most workers in this role earn between $95,100.00 and $122,900.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Sr Process Engineer, and why are they important?

To thrive as a Sr Process Engineer, you need a solid background in chemical, mechanical, or industrial engineering, often with a bachelor's or master's degree and relevant industry experience. Familiarity with process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and knowledge of safety and regulatory standards are typically required. Strong problem-solving, project management, and communication skills help distinguish top performers in this role. These skills and qualifications are vital for optimizing processes, ensuring efficiency and safety, and driving continuous improvement in complex manufacturing environments.

What engineers make $300,000 a year?

Senior process engineers in industries such as oil and gas, pharmaceuticals, or manufacturing can reach or exceed a $300,000 annual salary with extensive experience, specialized skills, and often in high-cost-of-living regions. Executive-level engineering roles or those with managerial responsibilities may also achieve this compensation level, especially when combined with bonuses and stock options.

Are process engineers paid well?

Process engineers typically earn competitive salaries that vary by industry, experience, and location. According to industry data, the median annual salary for a process engineer in the United States is around $80,000 to $100,000, with higher earnings possible for those with advanced skills, certifications, or in specialized sectors. They often work in manufacturing, chemical, or industrial environments and may require knowledge of process simulation tools and safety standards.

What are Sr Process Engineers?

Senior Process Engineers are experienced professionals responsible for designing, optimizing, and overseeing the processes used in manufacturing or production environments. They analyze workflows, troubleshoot process issues, and implement improvements to increase efficiency, reduce costs, and ensure product quality. Sr Process Engineers often lead teams, manage projects, and work closely with other departments such as quality assurance, maintenance, and operations. Their expertise is crucial in industries like chemicals, pharmaceuticals, oil and gas, and food processing. They typically hold a degree in engineering and have several years of experience in process engineering roles.

How does a Sr Process Engineer typically collaborate with cross-functional teams to improve manufacturing efficiency?

Sr Process Engineers work closely with teams such as production, quality assurance, maintenance, and R&D to identify areas for process optimization. They often lead or participate in cross-functional meetings to gather data, analyze workflow bottlenecks, and implement solutions that enhance efficiency and product quality. Effective communication and project management skills are essential, as Sr Process Engineers must balance technical requirements with practical constraints while ensuring all stakeholders are aligned with proposed changes.

What engineer makes $500,000 a year?

Senior process engineers in specialized industries such as oil and gas, aerospace, or chemical manufacturing can earn salaries approaching or exceeding $500,000 annually, especially with extensive experience, advanced certifications, and leadership roles. High compensation often includes bonuses, stock options, or profit sharing, and typically requires advanced technical skills and management responsibilities.

What does a SR process engineer do?

A senior process engineer designs, develops, and optimizes manufacturing processes to improve efficiency, quality, and safety. They analyze process data, troubleshoot issues, and implement improvements often using tools like Six Sigma or Lean methodologies, and may oversee process validation and documentation.

What is the difference between Sr Process Engineer vs Process Engineer?

AspectSr Process EngineerProcess Engineer
QualificationsBachelor's degree in engineering, 5+ years experience, certifications like Six SigmaBachelor's degree in engineering or related field, 1-3 years experience
ResponsibilitiesLead process improvements, optimize manufacturing processes, mentor junior staffAssist in process development, data collection, support process optimization
Work EnvironmentManufacturing plants, industrial facilities, cross-functional teamsManufacturing settings, engineering teams, project-based tasks

The main difference between a Sr Process Engineer and a Process Engineer lies in experience, responsibility level, and scope of work. The Sr Process Engineer typically leads projects, mentors others, and has more advanced qualifications, while the Process Engineer supports and executes process improvements under supervision.

What cities near Oak Ridge, NC are hiring for Sr Process Engineer jobs? Cities near Oak Ridge, NC with the most Sr Process Engineer job openings:
Sr Process Engineer jobs near you
Infographic showing various Sr Process Engineer job openings in Oak Ridge, NC as of June 2026, with employment types broken down into 61% Full Time, 35% Part Time, and 4% Contract. Highlights an 83% Physical, 5% Hybrid, and 12% Remote job distribution, with an average salary of $110,698 per year, or $53.2 per hour.

Sr. Process Controls Engineer - Siemens Expert

Cooperidge Consulting Firm

Winston Salem, NC • On-site

$77K - $102K/yr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 2 days ago

Job description

Cooperidge Consulting Firm is seeking a Senior Controls Engineer for a top World-Class Production Facility client.

This key role leads the automation strategy, OT cybersecurity initiatives, and process control improvements to enhance plant reliability, efficiency, and data-driven performance. The Senior Engineer is responsible for translating complex operational needs into cutting-edge control system solutions and providing high-level technical expertise across multiple automation platforms and control architectures.

Job Responsibilities

  • Design and implement complex automation systems, including DCS, SCADA, MES, and data historians.
  • Maintain all process control systems to ensure robust product quality and operational stability across the facility.
  • Embed robust Operational Technology (OT) cybersecurity controls and prevention practices into daily operations and system design.
  • Lead process control input for all capital projects, site expansions, and major technology transitions.
  • Standardize systems, procedures, and controls to maximize plant reliability and consistency.
  • Solve high-level technical issues across diverse automation platforms and complex control architecture.
  • Support data analytics and integrate tools that enhance visibility into process performance metrics.
  • Mentor junior engineers and collaborate effectively across all disciplines (process, quality, performance, instrumentation).

Requirements

Education
  • Bachelor of Science (BS) degree in Controls or Electrical Engineering is required.
Experience
  • Minimum of seven (7) years of experience in automation and process control engineering within manufacturing plants is required.
Certifications/Licenses
  • Ability to work in the US without sponsorship is required.
Skills
  • Expertise in DCS, SCADA, and process automation systems is mandatory.
  • Siemens TIA portal and PCS7 experience is required.
  • Strong troubleshooting and problem-solving abilities for high-level automation issues.
  • Comprehensive knowledge of OT cybersecurity threats, risks, and effective prevention strategies.
  • Familiarity with Industrial Control System (ICS) infrastructure, Microsoft OS, and networked systems.

Benefits

  • Health Care Plan (Medical, Dental & Vision)
  • Retirement Plan (401k, IRA)
  • Life Insurance (Basic, Voluntary & AD&D)
  • Paid Time Off (Vacation, Sick & Public Holidays)
  • Family Leave (Maternity, Paternity)
  • Short Term & Long Term Disability
  • Training & Development
  • Wellness Resources