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Sr Process Control Engineer Jobs in Milwaukee, WI

Milwaukee Tool

Principal Motor Control Engineer

Brookfield, WI · On-site

  • Medical

  • Dental

  • Vision

  • Retirement

The Principal Motor Control Engineer will collaborate with various Engineering teams to design ... Track projects to ensure adherence to schedule and Milwaukee Tool's processes. * Schedule, develop ...

Milwaukee Tool

Principal Motor Control Engineer

Brookfield, WI · On-site

  • Medical

  • Dental

  • Vision

  • Retirement

The Principal Motor Control Engineer will collaborate with various Engineering teams to design ... Track projects to ensure adherence to schedule and Milwaukee Tool's processes. * Schedule, develop ...

Milwaukee Tool

Principal Motor Control Engineer

Brookfield, WI · On-site

  • Medical

  • Dental

  • Vision

  • Retirement

The Principal Motor Control Engineer will collaborate with various Engineering teams to design ... Track projects to ensure adherence to schedule and Milwaukee Tool's processes. * Schedule, develop ...

AptarGroup, Inc.

Automation Control Engineer

Mukwonago, WI · On-site

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Automation Control Engineer Monday - Friday: 7:30am - 4:00pm Retention Bonus eligible up to $5,000 ... Collaborate with automation engineers and production teams to optimize product handling processes ...

Aptar Group

Automation Control Engineer

Mukwonago, WI · On-site

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Automation Control Engineer Monday - Friday: 7:30am - 4:00pm Retention Bonus eligible up to $5,000 ... Collaborate with automation engineers and production teams to optimize product handling processes ...

The Probst Group LLC

Process Engineer

Hartland, WI · On-site

Develop and review design calculations, engineering reports, technical memos, and troubleshooting guides, process and control narratives, and process control lab procedures using configurable modules ...

The Probst Group LLC

Process Engineer

Hartland, WI

Develop and review design calculations, engineering reports, technical memos, and troubleshooting guides, process and control narratives, and process control lab procedures using configurable modules ...

The Probst Group

Process Engineer

Hartland, WI · On-site

Develop and review design calculations, engineering reports, technical memos, and troubleshooting guides, process and control narratives, and process control lab procedures using configurable modules ...

htna

Principal Process Engineer

Milwaukee, WI · On-site

Recognize opportunities for improvement in systems or processes, work with the Senior Process Engineer and the Process Engineering Manager to bring awareness and education. * Act with urgency and ...

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Showing results 21-40

All JobsSr Process Control Engineer JobsSr Process Control Engineer Jobs in Milwaukee, WI

Sr Process Control Engineer information

See Milwaukee, WI salary details

$73.9K

$119.3K

$168K

How much do sr process control engineer jobs pay per year?

As of Aug 18, 2026, the average yearly pay for sr process control engineer in Milwaukee, WI is $119,329.00, according to ZipRecruiter salary data. Most workers in this role earn between $102,500.00 and $132,500.00 per year, depending on experience, location, and employer.

What is a Sr process control engineer?

Sr Process Control Engineers, or Senior Process Control Engineers, are experienced professionals who design, implement, and optimize automated control systems used in manufacturing and industrial processes. They work to ensure that these systems operate efficiently, safely, and in accordance with industry standards. Their responsibilities often include developing control strategies, troubleshooting complex process issues, and collaborating with other engineering teams to improve production quality and reliability. Typically, they have several years of experience and may also mentor junior engineers or lead project teams.

How does a Sr process control engineer typically collaborate with operations and maintenance teams?

As a Sr Process Control Engineer, you will work closely with both operations and maintenance teams to ensure that control systems run smoothly and efficiently. You may be responsible for troubleshooting process irregularities, optimizing system performance, and providing technical guidance during system upgrades or shutdowns. Regular communication and collaboration with these teams are essential, as you will need their input to identify pain points and implement practical solutions. This collaborative environment helps ensure process reliability and continuous improvement across the facility.

What are the key skills and qualifications needed to thrive as a Sr process control engineer, and why are they important?

To thrive as a Sr Process Control Engineer, you need a strong background in chemical or electrical engineering, process optimization, and control systems design, often supported by a bachelor’s or master’s degree and relevant industry experience. Expertise with distributed control systems (DCS), programmable logic controllers (PLC), and software such as MATLAB or Simulink is typically required. Strong analytical thinking, problem-solving abilities, and effective communication skills help you address complex issues and work collaboratively with multidisciplinary teams. These skills and qualities are crucial for ensuring safe, efficient, and reliable plant operations while driving continuous improvement.

What is the difference between Sr Process Control Engineer vs Process Control Engineer?

AspectSr Process Control EngineerProcess Control Engineer
Required CredentialsBachelor's degree in Engineering, often with 3+ years experienceBachelor's degree in Engineering or related field, entry to mid-level experience
Work EnvironmentIndustrial plants, manufacturing facilities, process industriesSimilar environments, often in manufacturing or chemical plants
Employer & Industry UsageOil & gas, chemicals, pharmaceuticals, refiningSame industries, typically as entry or mid-level roles
Common Search & ComparisonHigher responsibility, advanced skillsEntry to mid-level, foundational skills

The main difference between a Sr Process Control Engineer and a Process Control Engineer lies in experience, responsibility, and skill level. The senior role involves more complex project management and system optimization, while the process control engineer focuses on implementing and maintaining control systems. Both roles are vital in process industries and share similar work environments and industry usage.

How much does a senior process control engineer earn?

A senior process control engineer typically earns between $90,000 and $130,000 annually, depending on experience, location, and industry. They often have expertise in control systems, automation tools, and may hold certifications such as CCST or PE to enhance their earning potential.

What does a senior process control engineer do?

A senior process control engineer designs, develops, and maintains control systems used to optimize industrial processes, ensuring safety, efficiency, and reliability. They analyze process data, implement automation solutions, and may use tools like SCADA or DCS systems, often requiring knowledge of control theory and programming skills. They also troubleshoot system issues and collaborate with operations teams to improve process performance.

What are popular job titles related to Sr Process Control Engineer jobs in Milwaukee, WI?

For Sr Process Control Engineer jobs in Milwaukee, WI, the most frequently searched job titles are:

What job categories do people searching Sr Process Control Engineer jobs in Milwaukee, WI look for?

The top searched job categories for Sr Process Control Engineer jobs in Milwaukee, WI are:

What cities near Milwaukee, WI are hiring for Sr Process Control Engineer jobs?

Cities near Milwaukee, WI with the most Sr Process Control Engineer job openings:

Sr Process Control Engineer jobs near you
Infographic showing various Sr Process Control Engineer job openings in Milwaukee, WI as of August 2026, with employment types broken down into 1% As Needed, 78% Full Time, 16% Part Time, 4% Contract, and 1% Nights. Highlights an 93% Physical, 2% Hybrid, and 5% Remote job distribution, with an average salary of $119,329 per year, or $57.4 per hour.

Process Control Technician (10pm-6am)

Orion Castings

Grafton, WI • On-site

Full-time

Re-posted 17 days ago

Job description

Join us in becoming the premier die casting manufacturer and engineering solutions supplier worldwide.
Summary
The Process Control Technician is responsible for developing, monitoring, and optimizing high-pressure aluminum die casting processes to ensure safe operation, consistent quality, and maximum productivity. This position works closely with production, tooling, maintenance, quality, and engineering to establish process standards, troubleshoot manufacturing issues, and support continuous improvement initiatives.
Principal Duties and Responsibilities
(but not limited to...)
  • Develop and maintain standardized die casting process parameters.
  • Set up and optimize die casting machines for new and existing production.
  • Monitor critical process variables including:
    • Melt temperature
    • Die temperature
    • Shot profiles
    • Injection speeds
    • Intensification pressure
    • Fill time
    • Cycle time
    • Lubrication parameters
  • Analyze casting defects including:
    • Porosity
    • Cold shuts
    • Blisters
    • Flash
    • Soldering
    • Misruns
    • Shrinkage
  • Perform root cause analysis using process data.
  • Establish and maintain documented process sheets and machine setup instructions.
  • Work with quality personnel to improve first-pass yield and reduce scrap.
  • Assist in die tryouts and new product launches.
  • Recommend tooling, process, or equipment improvements.
  • Validate process changes through production trials.
  • Ensure compliance with customer specifications and quality standards.
  • Train operators and setup technicians on approved process standards.
  • Participate in continuous improvement and lean manufacturing initiatives.

Please note that the duties and requirements described herein are intended to represent general contents of this job. This is not to be construed as an exhaustive statement of duties and responsibilities.
Qualifications
  • 2+ years of experience in a manufacturing or industrial environment, preferably in high-pressure aluminum die casting, casting operations, machining, maintenance, automation, or similar production processes.
  • Strong understanding of:
    • Aluminum alloys
    • Vacuum die casting (preferred)
    • Thermal management
    • Die lubrication systems
    • Hydraulic systems
    • Robot automation
  • Working knowledge of computer applications used for communication, documentation, and reporting
  • Understanding of molding principles applied to die casting is a plus.
  • Experience with real-time process monitoring systems.
  • Familiarity with X-ray analysis of castings.
  • Knowledge of IATF 16949 quality requirements.

Skills:
  • Strong analytical and troubleshooting skills.
  • Ability to interpret production and quality data.
  • Excellent communication and teamwork.
  • Strong organizational skills and attention to detail.
  • Ability to manage multiple priorities in a fast-paced manufacturing environment.

Key Position Competencies:
  • Communications - Listening, Reading Comprehension, Speaking and Writing.
  • Cognition - Analysis/Reasoning, Creative & Innovative Thinking, Decision Making & Judgement, and Problem Solving.
  • Personal Effectiveness - Accountability & Dependability, Adaptability & Flexibility, Customer Focus, Development & Continual Learning, Ethics & Integrity, Results Focus & Initiative, Safety Focus, Self-Management, Stress Tolerance, and Tact.
  • Interaction with Others - Influencing Others, Relationship Building, Teamwork and Valuing Diversity
  • Occupational - Advocating Causes, Enforcing Laws, Rules & Regulations, Facilitating Groups, Interviewing Others, Providing Consultation, and Presenting Information.
  • Management Qualities - Business Alignment, Coaching and Mentoring, Leadership, Fiscal Accountability, Organizational & Political Savvy, Planning & Organizing, Staff Management and Strategic Vision.

For more information about Orion Casting Careers and future job postings, please JOIN our Talent Community at www.orioncastings.com/careers and follow us at:
Orion Casting has a strong commitment to the principle of diversity, and in that spirit seeks a broad spectrum of candidates including women, minorities, veterans, and people with disabilities. Individuals with disabilities desiring accommodations in the application process should notify the hiring department by the application deadline.

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