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Sr Process Control Engineer Jobs in Michigan (NOW HIRING)

OtterBase

Process Controls Engineer

Troy, MI · On-site

Seeking a Process Controls Engineer with experience designing, programming, troubleshooting, and commissioning industrial control systems. The ideal candidate has experience supporting boilers, steam ...

Automationtechies

Control Engineer

Detroit, MI · On-site

$82K - $106K/yr

Engineers in this position collaborate closely with clients, manage multiple projects, and ... Experience with PLCs, motion control, process control, robotics, machine vision, and SCADA systems

Automationtechies

Control Engineer

Detroit, MI · On-site

$82K - $106K/yr

Engineers in this position collaborate closely with clients, manage multiple projects, and ... Experience with PLCs, motion control, process control, robotics, machine vision, and SCADA systems

General Motors

Senior Process Controls Engineer

Warren, MI · On-site

$91K - $120K/yr

Conduct machinery acceptance run-off and process statistical process control during the procurement ... Five (5) years of experience as an Automation Project Engineer, Controls Lead, Senior Controls ...

Denso

Control Engineer 2

Battle Creek, MI · On-site

$79K - $99K/yr

... senior management. * Demonstrates a high level of accuracy, even under pressure * Ability to work ... Project management skills, including identifying and scheduling process steps, determining ...

Denso

Control Engineer 2

Battle Creek, MI · On-site

$79K - $99K/yr

... senior management. * Demonstrates a high level of accuracy, even under pressure * Ability to work ... Project management skills, including identifying and scheduling process steps, determining ...

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Sr Process Control Engineer information

What is a Sr process control engineer?

Sr Process Control Engineers, or Senior Process Control Engineers, are experienced professionals who design, implement, and optimize automated control systems used in manufacturing and industrial processes. They work to ensure that these systems operate efficiently, safely, and in accordance with industry standards. Their responsibilities often include developing control strategies, troubleshooting complex process issues, and collaborating with other engineering teams to improve production quality and reliability. Typically, they have several years of experience and may also mentor junior engineers or lead project teams.

How does a Sr process control engineer typically collaborate with operations and maintenance teams?

As a Sr Process Control Engineer, you will work closely with both operations and maintenance teams to ensure that control systems run smoothly and efficiently. You may be responsible for troubleshooting process irregularities, optimizing system performance, and providing technical guidance during system upgrades or shutdowns. Regular communication and collaboration with these teams are essential, as you will need their input to identify pain points and implement practical solutions. This collaborative environment helps ensure process reliability and continuous improvement across the facility.

What are the key skills and qualifications needed to thrive as a Sr process control engineer, and why are they important?

To thrive as a Sr Process Control Engineer, you need a strong background in chemical or electrical engineering, process optimization, and control systems design, often supported by a bachelor’s or master’s degree and relevant industry experience. Expertise with distributed control systems (DCS), programmable logic controllers (PLC), and software such as MATLAB or Simulink is typically required. Strong analytical thinking, problem-solving abilities, and effective communication skills help you address complex issues and work collaboratively with multidisciplinary teams. These skills and qualities are crucial for ensuring safe, efficient, and reliable plant operations while driving continuous improvement.

What is the difference between Sr Process Control Engineer vs Process Control Engineer?

AspectSr Process Control EngineerProcess Control Engineer
Required CredentialsBachelor's degree in Engineering, often with 3+ years experienceBachelor's degree in Engineering or related field, entry to mid-level experience
Work EnvironmentIndustrial plants, manufacturing facilities, process industriesSimilar environments, often in manufacturing or chemical plants
Employer & Industry UsageOil & gas, chemicals, pharmaceuticals, refiningSame industries, typically as entry or mid-level roles
Common Search & ComparisonHigher responsibility, advanced skillsEntry to mid-level, foundational skills

The main difference between a Sr Process Control Engineer and a Process Control Engineer lies in experience, responsibility, and skill level. The senior role involves more complex project management and system optimization, while the process control engineer focuses on implementing and maintaining control systems. Both roles are vital in process industries and share similar work environments and industry usage.

What are popular job titles related to Sr Process Control Engineer jobs in Michigan? For Sr Process Control Engineer jobs in Michigan, the most frequently searched job titles are:
What job categories do people searching Sr Process Control Engineer jobs in Michigan look for? The top searched job categories for Sr Process Control Engineer jobs in Michigan are:
What cities in Michigan are hiring for Sr Process Control Engineer jobs? Cities in Michigan with the most Sr Process Control Engineer job openings:
Sr Process Control Engineer jobs near you
Infographic showing various Sr Process Control Engineer job openings in Michigan as of August 2026, with employment types broken down into 1% As Needed, 77% Full Time, 15% Part Time, 1% Temporary, 5% Contract, and 1% Nights. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution.

Senior Process Engineer II

TCV Mfg - Indirect

Ann Arbor, MI

$105K - $139K/yr

Full-time

Re-posted 3 days ago

Job description

At Terumo Cardiovascular, we develop, manufacture and distribute medical devices for cardiac and vascular surgery with an emphasis on cardiopulmonary bypass, intra-operative monitoring and vascular grafting. This includes a full-line of perfusion products, endoscopic vessel harvesting products and surgical stabilization products. Our mission is to work as a team to save one more life, today and every day. We do this by providing lifesaving technology to cardiac surgery teams around the world.

At Terumo we’re working to build a healthier, happier society for our associates and the world. Our story begins over 100 years ago in Japan. Since then, we’ve been united by our mission to contribute to society through healthcare. As an associate at Terumo, your work helps to shape our evolution for the future. Working as one team, learning, innovating and challenging ourselves to write the future of healthcare. And no matter the location, no matter the team, we look out for one another, respect and support each other, strengthening trust with patients and healthcare providers everywhere.

 Job Summary

The Senior Process Engineer II leads the development, improvement, and deployment of manual and semi‑automated manufacturing processes within a regulated production environment. This highly hands‑on role requires strong technical expertise in equipment design, PLC/HMI controls, process characterization, tooling and fixture development, and production line integration. The engineer is responsible for establishing and scaling robust, efficient, and compliant processes by developing or upgrading equipment, supporting process validations, improving process capability, and leading root‑cause investigations. This role partners closely with operations, quality, maintenance, engineering, and external suppliers to deliver reliable, well‑documented, and sustainable manufacturing solutions that support long‑term production.

Responsibilities

  1. In all actions, demonstrates a primary commitment to patient safety and product quality by maintaining compliance to the Quality Policy and all other documented quality processes and procedures.
  2. Lead the design, build, and commissioning of custom manufacturing equipment and automation systems for medical device production.
  3. Collaborate with R&D, Quality, and Operations to translate product requirements into scalable manufacturing solutions.
  4. Develop and optimize process flows, equipment specifications, and validation protocols (IQ/OQ/PQ).
  5. Drive continuous improvement initiatives using Lean, Six Sigma, and other methodologies to enhance throughput, yield, and reliability.
  6. Manage capital projects, including vendor selection and coordination, budget control, and timeline adherence.
  7. Ensure all equipment and processes comply with FDA, ISO 13485, and other applicable regulatory standards.
  8. Support root cause analysis and corrective actions for process deviations and equipment failures.
  9. Maintain documentation and traceability for all engineering activities, including design history files and risk assessments.
  10. Utilizes the systems and processes in place to attract, develop, engage, train, and retain talented Associates; creating a work environment where Associates can realize their full potential, thus allowing the organization to meet business needs.
  11. Perform other duties as assigned.

Qualifications

Requires a bachelor’s or master’s degree in Mechanical, Electrical or Industrial Engineering and a minimum of eight years of experience in equipment design and process engineering, preferably in the medical device industry.

The annualized base salary range for this role is $105,060.00 to $139,587.00. Final compensation packages will ultimately depend on factors including relevant experience, internal equity, skillset, knowledge, geography, education, business needs and market demand.

​Terumo Cardiovascular is an equal opportunity employer. We promote recognition and respect for individual and cultural differences, and we work to make our employees feel valued and appreciated, whatever their race, gender, sex, sexual orientation, gender identity and/or expression, and genetic information.

EOE Minorities/Women/Disabled/Veterans

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