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Senior Process Engineer Jobs in Somerset, WI (NOW HIRING)

Five (5) years of product engineering, process engineering, project engineering, project management, and/or research laboratory experience in a private, public, government or military environment.

Five (5) years of product engineering, process engineering, project engineering, project management, and/or research laboratory experience in a private, public, government or military environment.

SR Automation Engineer

Blaine, MN · On-site +1

$102K - $134K/yr

The Senior Automation Engineer works in a team of automation engineers who design and develop ... Evaluate process and design alternatives based on Design for Manufacturability principles.

SR Automation Engineer

Blaine, MN · On-site

$102K - $134K/yr

The Senior Automation Engineer works in a team of automation engineers who design and develop ... Evaluate process and design alternatives based on Design for Manufacturability principles.

SR Automation Engineer

Hudson, WI · On-site +1

$107K - $141K/yr

The Senior Automation Engineer works in a team of automation engineers who design and develop ... Evaluate process and design alternatives based on Design for Manufacturability principles.

The Senior Automation Engineer works in a team of automation engineers who design and develop ... Evaluate process and design alternatives based on Design for Manufacturability principles.

Experience with the installations of industrial process equipment including experience with interpreting elementary diagrams, is desirable. Your responsibilities as the Senior Electrical Engineer ...

Senior Controls Engineer

Saint Paul, MN · On-site

$98K - $129K/yr

... and processing projects are delivered. Headquartered in St. Paul, MN, with numerous regional ... POSITION OVERVIEW & RESPONSIBILITIES The Senior Controls Engineer (Level IV) plays a key role in ...

Senior Electrical Engineer

White Bear Lake, MN · On-site +1

$140K - $145K/yr

Experience with the installations of industrial process equipment including experience with interpreting elementary diagrams, is desirable. Your responsibilities as the Senior Electrical Engineer ...

Senior Electrical Engineer

White Bear Lake, MN · On-site +1

$140K - $145K/yr

Experience with the installations of industrial process equipment including experience with interpreting elementary diagrams, is desirable. Your responsibilities as the Senior Electrical Engineer ...

Showing results 41-60

Senior Process Engineer information

See Somerset, WI salary details

$78K

$126K

$177.3K

How much do senior process engineer jobs pay per year?

As of Sep 2, 2026, the average yearly pay for senior process engineer in Somerset, WI is $125,976.00, according to ZipRecruiter salary data. Most workers in this role earn between $108,200.00 and $139,900.00 per year, depending on experience, location, and employer.

What does a senior process engineer do?

A Senior Process Engineer is responsible for designing, optimizing, and overseeing processes within manufacturing or production environments. They analyze workflows, troubleshoot issues, and implement improvements to increase efficiency, safety, and product quality. Senior Process Engineers often lead projects, mentor junior engineers, and collaborate with cross-functional teams to ensure operational excellence. Their expertise is vital in industries like chemicals, pharmaceuticals, oil and gas, and food processing.

What are the key skills and qualifications needed to thrive as a senior process engineer?

To thrive as a Senior Process Engineer, you need a strong background in chemical or process engineering, problem-solving skills, and typically a bachelor's or master's degree in a relevant field. Expertise in process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and familiarity with process control systems are highly valued. Outstanding analytical abilities, leadership, and effective communication set top performers apart in this role. These skills and qualifications are crucial for optimizing processes, ensuring safety and compliance, and leading teams to achieve operational excellence.

What are some common challenges senior process engineers face when working on cross-functional teams?

Senior Process Engineers often collaborate with professionals from various departments, such as operations, quality, and maintenance. A common challenge is aligning diverse priorities and communication styles to achieve shared project goals. Successfully managing these differences requires strong interpersonal and project management skills, as well as the ability to translate technical concepts for non-engineering colleagues. Regular meetings and clear documentation can help ensure everyone stays informed and engaged throughout the process.

What is the difference between Senior Process Engineer vs Process Engineer?

AspectSenior Process EngineerProcess Engineer
QualificationsBachelor's or Master's in Engineering, often with 5+ years experienceBachelor's degree in Engineering or related field, typically 1-3 years experience
ResponsibilitiesLeading process improvements, mentoring, project managementSupporting process development, data analysis, assisting senior staff
Work EnvironmentDesign teams, manufacturing plants, R&D departmentsManufacturing facilities, engineering teams, operational support

Senior Process Engineers typically have more experience, leadership duties, and oversee complex projects, while Process Engineers focus on supporting process development and implementation. Both roles are essential in manufacturing and engineering industries, but the senior role involves greater responsibility and strategic planning.

How much does a senior process engineer earn?

A senior process engineer typically earns between $80,000 and $130,000 annually, depending on experience, industry, and location. They often have specialized skills in process optimization, project management, and may hold certifications like Six Sigma or PE licensure.

What cities near Somerset, WI are hiring for Senior Process Engineer jobs?

Cities near Somerset, WI with the most Senior Process Engineer job openings:

Infographic showing various Senior Process Engineer job openings in Somerset, WI as of August 2026, with employment types broken down into 1% As Needed, 77% Full Time, 18% Part Time, 3% Contract, and 1% Nights. Highlights an 93% Physical, 2% Hybrid, and 5% Remote job distribution, with an average salary of $125,976 per year, or $60.6 per hour.

Senior Advanced Manufacturing Engineer - Thin Films

Honeywell - AEROSPACE

Arden Hills, MN • On-site

$102K - $127K/yr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

This job post has expired today. Applications are no longer accepted.


Honeywell Aerospace rating

8.4

Company rating: 8.4 out of 10

Based on 128 frontline employees who took The Breakroom Quiz

32nd of 72 rated aerospace companies


Job description

The Thin Films Organization (TFO) is seeking a Process Engineer with expertise in ion-beam deposition for Optical films. The ideal candidate will also be proficient in substrate cleaning processes and thin film characterization methods.
Responsibilities
  • Development, optimization, and manufacturability of thin film deposition processes in high-volume production.
  • Developing, implementing, and optimizing substrate cleaning processes.
  • Collaborate with Design Engineering and Operations organizations for process implementation and resolution of manufacturing challenges.
  • Analyze and interpret in-process data to determine process adjustments.
  • Drive defect reduction and uniformity improvements through systematic process improvements.
  • Perform yield and performance data analysis to monitor process capability, product health trends and drive yield improvements.
  • Develop and define process input requirements for new deposition equipment including specific settings, maintenance, material requirements, and operating conditions and limits.

Qualifications
MUST HAVE
  • M.S. or Ph.D. in Electrical/ Mechanical or Chemical Engineering, Materials Science, or in a STEM related field
  • 3+ years experience or Advanced degree in Engineering discipline
  • Ability to work in a cleanroom environment.
  • Demonstrated experience in thin film characterization
  • Experience with statistical process control (SPC), Design of experiments (DOE)

WE VALUE
  • Fundamental knowledge of material properties and manufacturing methods of Multilayered oxide films, ideally in the context for use in optic components
  • Demonstrated Surface Chemistry/Interactions of substrate and dielectric thin films in plasma environments relevant to
  • Strongly preferred experience in failure analysis of materials
  • Ability to balance priorities in daily tasks and strategic projects.
  • Hands on work ethic. Initiative and ownership of responsibilities and actions.
  • Ability to partner and collaborate well with team members across functions.
  • Conveying information with clarity and directness, ensuring the message is understood across diverse teams.
  • Root Cause Corrective Action / Lean / Six Sigma
  • Product or process engineering experience in high volume manufacturing

The annual base salary range for this position is $102,000 - $127,000. Please note that this salary information serves as a general guideline. Honeywell considers various factors when extending an offer, including but not limited to the scope and responsibilities of the position, the candidate's work experience, education and training, key skills, as well as market and business considerations.
BENEFITS
Beyond a performance-driven salary, you'll work alongside dedicated experts on technology that's advancing aviation. As a Honeywell Aerospace employee, you're eligible for a comprehensive benefits package that includes:
  • Employer-subsidized medical, dental, vision and life insurance
  • Short-term and long-term disability coverage
  • 401(k) match, flexible spending accounts and health savings accounts
  • Employee assistance program and educational assistance
  • Parental leave and 12 paid holidays
  • Paid time off for vacation, personal and sick time

Explore your benefits: https://honeywellaerospacebenefits.com/
ABOUT HONEYWELL AEROSPACE
Join a company that's reintroducing itself to the aviation community we've helped advance for more than a century. At Honeywell Aerospace (NASDAQ: HONA), we're launching as an independent, publicly traded aerospace and defense company built on a legacy of operational excellence and mission-focused execution.
Our new brand identity pairs that heritage with real momentum, as we build technology that helps pilots navigate with confidence, aircraft operate more efficiently, and operators stay ahead of change. With our systems on board 90% of the world's aircraft, your work here has reach that's rare to find anywhere else.
Focusing on our customers, investing in innovation, and building a culture of accountability and performance is how we're shaping what comes next.
Every horizon. Every mission. Every day.
The application period for the job is estimated to be 40 days from the job posting date; however, this may be shortened or extended depending on business needs and the availability of qualified candidates. Job Posting date: 7/7/2026.
U.S. PERSON REQUIREMENT
Due to compliance with U.S. export control laws and regulations, candidate must be a U.S. person, which is defined as, a U.S. citizen, a U.S. permanent resident, or have protected status in the U.S. under asylum or refugee status.

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