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Senior Process Engineer Jobs in Rosenberg, TX (NOW HIRING)

Quanta Services

Process Engineer

Houston, TX · On-site

The Senior Process Engineer will be responsible for leading process design development, ensuring regulatory compliance, and coordinating with multidisciplinary teams to deliver high-quality ...

Airswift

Senior Process Safety Engineer

Houston, TX · On-site

Senior Process Safety Engineer Duration: 12 months (long term opportunity) Location: Houston, TX Rotation: 5/40 Position Overview This opportunity is focused on leading and supporting process safety ...

LJA Engineering

Sr. Project Engineer - Process

Houston, TX · On-site

$100K - $130K/yr

As a Sr. Project Engineer at LJA Energy , you will support the design and execution of oil and gas midstream projects involving natural gas processing, compression, liquids handling, pipelines ...

LJA Engineering

Sr. Project Engineer - Process

Houston, TX · On-site

$100K - $130K/yr

As a Sr. Project Engineer at LJA Energy , you will support the design and execution of oil and gas midstream projects involving natural gas processing, compression, liquids handling, pipelines ...

Wood Plc

Process Engineer

Houston, TX · On-site

Assign tasks to and supervise the work of less senior personnel * Initiates regular communication between the process team and all other engineering disciplines to ensure quality of work and that ...

NOV, Inc.

Sr. Business Process Engineer

Houston, TX · On-site

$100K - $130K/yr

Senior Business Process Engineer Location: Houston, TX Organization: NOV Rig Technologies - Operational Excellence Reports to: Director, Continuous Improvement (aligned under VP, Process Excellence ...

NOV, Inc.

Sr. Business Process Engineer

Houston, TX

$100K - $130K/yr

Senior Business Process Engineer Location: Houston, TX Organization: NOV Rig Technologies - Operational Excellence Reports to: Director, Continuous Improvement (aligned under VP, Process Excellence ...

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Senior Process Engineer information

See Rosenberg, TX salary details

$66.9K

$108.1K

$152.1K

How much do senior process engineer jobs pay per year?

As of Aug 23, 2026, the average yearly pay for senior process engineer in Rosenberg, TX is $108,070.00, according to ZipRecruiter salary data. Most workers in this role earn between $92,800.00 and $120,000.00 per year, depending on experience, location, and employer.

What does a senior process engineer do?

A Senior Process Engineer is responsible for designing, optimizing, and overseeing processes within manufacturing or production environments. They analyze workflows, troubleshoot issues, and implement improvements to increase efficiency, safety, and product quality. Senior Process Engineers often lead projects, mentor junior engineers, and collaborate with cross-functional teams to ensure operational excellence. Their expertise is vital in industries like chemicals, pharmaceuticals, oil and gas, and food processing.

What are the key skills and qualifications needed to thrive as a senior process engineer?

To thrive as a Senior Process Engineer, you need a strong background in chemical or process engineering, problem-solving skills, and typically a bachelor's or master's degree in a relevant field. Expertise in process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and familiarity with process control systems are highly valued. Outstanding analytical abilities, leadership, and effective communication set top performers apart in this role. These skills and qualifications are crucial for optimizing processes, ensuring safety and compliance, and leading teams to achieve operational excellence.

What are some common challenges senior process engineers face when working on cross-functional teams?

Senior Process Engineers often collaborate with professionals from various departments, such as operations, quality, and maintenance. A common challenge is aligning diverse priorities and communication styles to achieve shared project goals. Successfully managing these differences requires strong interpersonal and project management skills, as well as the ability to translate technical concepts for non-engineering colleagues. Regular meetings and clear documentation can help ensure everyone stays informed and engaged throughout the process.

What is the difference between Senior Process Engineer vs Process Engineer?

AspectSenior Process EngineerProcess Engineer
QualificationsBachelor's or Master's in Engineering, often with 5+ years experienceBachelor's degree in Engineering or related field, typically 1-3 years experience
ResponsibilitiesLeading process improvements, mentoring, project managementSupporting process development, data analysis, assisting senior staff
Work EnvironmentDesign teams, manufacturing plants, R&D departmentsManufacturing facilities, engineering teams, operational support

Senior Process Engineers typically have more experience, leadership duties, and oversee complex projects, while Process Engineers focus on supporting process development and implementation. Both roles are essential in manufacturing and engineering industries, but the senior role involves greater responsibility and strategic planning.

How much does a senior process engineer earn?

A senior process engineer typically earns between $80,000 and $130,000 annually, depending on experience, industry, and location. They often have specialized skills in process optimization, project management, and may hold certifications like Six Sigma or PE licensure.

What are the most commonly searched types of Process Engineer jobs in Rosenberg, TX?

The most popular types of Process Engineer jobs in Rosenberg, TX are:

What job categories do people searching Senior Process Engineer jobs in Rosenberg, TX look for?

The top searched job categories for Senior Process Engineer jobs in Rosenberg, TX are:

What cities near Rosenberg, TX are hiring for Senior Process Engineer jobs?

Cities near Rosenberg, TX with the most Senior Process Engineer job openings:

Senior Process Engineer jobs near you

Process Engineer

Northstar Energy Services

Houston, TX • On-site

Full-time

Medical, Dental, Vision, Retirement

Re-posted 3 days ago

Job description

About Us
NorthStar Energy Services, a Quanta Services, Inc. (NYSE:PWR) company, is based in Channelview, TX and provides engineering, design, procurement, construction and support services to the chemical, petrochemical, pipeline, oil & gas, bulk storage and terminal industries throughout the country. We offer individual project services as well as turnkey EPC project implementation.
NorthStar possesses the skills and expertise to self-perform the design and installation of civil, structural, mechanical, piping, electrical, and instrumentation systems throughout a broad array of industrial applications.
Joining our team means being part of an organization that values drive and inclusion. We focus on career development and reward excellence, recognizing each team member's unique contributions. We're at the forefront of powering modern life. Discover how your skills and dedication can make a real difference to us.
About this Role
NorthStar Energy Services is seeking an experienced Process Engineer to join our Professional Engineering Consulting team. This role supports energy and industrial projects across oil & gas processing, pipelines, petrochemical facilities, and related infrastructure. The Senior Process Engineer will be responsible for leading process design development, ensuring regulatory compliance, and coordinating with multidisciplinary teams to deliver high-quality engineering solutions from concept through detailed design.
What You'll Do
Engineering & Design
  • Develop process design concepts, engineering criteria, and calculations for energy processing facilities and pipeline systems.
  • Perform process engineering analyses including material and chemical balances, hydraulic calculations, compression analysis, overpressure protection, and maximum intended inventory.
  • Generate and maintain process documentation such as PFDs, P&IDs, mass balance diagrams, logic diagrams, and cause & effect matrices.
  • Lead and participate in process safety activities including HAZOPs, LOPA studies, and PSM documentation.
  • Support the detailed design and specification of process systems and equipment including compressor stations, pump stations, storage facilities, metering systems, gas treating, dehydration, utility systems, and flare/relief systems.

Deliverable & Project Support
  • Coordinate and communicate process deliverables with engineering team members across all disciplines.
  • Integrate company standards, municipal requirements, and regulatory codes into project designs.
  • Perform independent QA/QC reviews of process drawings, calculations, and technical documents.
  • Review and respond to RFIs and evaluate third-party vendor drawings for design compatibility.
  • Support field activities and site visits to obtain design-relevant information throughout the project lifecycle.

What You'll Bring
  • Bachelor's degree in Chemical or Petroleum Engineering or related discipline
  • Professional Engineer (P.E.) license required, Preferably in Texas
  • 10+ years of total experience, 5 years of direct process engineering experience supporting oil & gas, pipeline, petrochemical, or industrial facilities
  • Proven experience developing detailed process designs for facilities such as compressor stations, pump stations, storage terminals, and utility systems
  • Strong working knowledge of applicable codes and standards including:
    • Title 49 CFR Parts 190-199, 40 CFR 112, 40 CFR 264
    • ASME BPVC Section VIII, ASME B31.3 / B31.4 / B31.8
    • API 610, 674, 675, 676, 682, 520, 521
    • API 620, 650, and 12C
  • Experience with pressure relief systems, flare design, chemical injection, truck/rail loading systems, and fire suppression integration
  • Ability to work independently and collaboratively in a multidisciplinary engineering environment
  • Strong analytical, organizational, and problem-solving skills with exceptional attention to detail
  • Excellent written, verbal, and presentation communication skills

What You'll Get
As a Quanta Services employee, we offer a wide range of benefits to fit your needs.
  • 401(k) with immediate matching and vesting
  • Fully comprehensive benefits packages; Medical, Dental, Vision
    • Your choice of PPO, HSA, FSA
  • Short term and long-term benefits

Equal Opportunity Employer
All qualified applicants will receive consideration for employment and will not be discriminated against on the basis of race, color, religion, national origin or ancestry, sex (including gender, pregnancy, sexual orientation, and/or gender identity), age, disability, genetic information, veteran status, and/or any other basis protected by applicable federal, state or local law.
We are an Equal Opportunity Employer, including disability and protected veteran status.
We prohibit all types of discrimination and are committed to providing access and equal opportunity for individuals with disabilities. For additional information or if reasonable accommodation is needed to participate in the job application, interview, or hiring processes or to perform the essential functions of a position, please contact us the Company's Human Resources department.

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