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Senior Process Engineer Jobs in Reston, VA (NOW HIRING)

Technical Change Process Engineer Category: Project Management Main location: United States ... Senior: โ€ข Education and/or Experience: Bachelor's degree and/or 5 to 10 years of experience โ€ข ...

Education: BS of Engineering/Science, MBA a plus Total Years of Experience: 10+ (must have prior ... This position will provide business analysis, business process, requirements gathering and ...

Education: BS of Engineering/Science, MBA a plus Total Years of Experience: 10+ (must have prior ... This position will provide business analysis, business process, requirements gathering and ...

Process Engineer (Engineer V)

Fairfax, VA ยท Hybrid

$99K - $174K/yr

Performs engineering analysis, daily and long-term process monitoring, troubleshooting, and optimization to ensure efficient and compliant operations, and works closely with the operation and ...

In this Business Process Engineer role, you'll play a key part in documenting business processes, translating complex operational challenges into clear requirements, and helping drive Agile ...

Business Process Engineer

Washington, DC ยท On-site

$74K - $124K/yr

In this Business Process Engineer role, you'll play a key part in documenting business processes, translating complex operational challenges into clear requirements, and helping drive Agile, data ...

Process Engineer -- Upstream / Downstream / Clean Utilities (Consultant) -- Contract Engagement: Valspec consultant placed onsite at a major biopharmaceutical manufacturing site in the Raleigh-Durham ...

Showing results 41-60

Senior Process Engineer information

See Reston, VA salary details

$78K

$126K

$177.4K

How much do senior process engineer jobs pay per year?

As of Aug 7, 2026, the average yearly pay for senior process engineer in Reston, VA is $126,004.00, according to ZipRecruiter salary data. Most workers in this role earn between $108,200.00 and $139,900.00 per year, depending on experience, location, and employer.

What is the difference between Senior Process Engineer vs Process Engineer?

AspectSenior Process EngineerProcess Engineer
QualificationsBachelor's or Master's in Engineering, often with 5+ years experienceBachelor's degree in Engineering or related field, typically 1-3 years experience
ResponsibilitiesLeading process improvements, mentoring, project managementSupporting process development, data analysis, assisting senior staff
Work EnvironmentDesign teams, manufacturing plants, R&D departmentsManufacturing facilities, engineering teams, operational support

Senior Process Engineers typically have more experience, leadership duties, and oversee complex projects, while Process Engineers focus on supporting process development and implementation. Both roles are essential in manufacturing and engineering industries, but the senior role involves greater responsibility and strategic planning.

What are the key skills and qualifications needed to thrive as a senior process engineer?

To thrive as a Senior Process Engineer, you need a strong background in chemical or process engineering, problem-solving skills, and typically a bachelor's or master's degree in a relevant field. Expertise in process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and familiarity with process control systems are highly valued. Outstanding analytical abilities, leadership, and effective communication set top performers apart in this role. These skills and qualifications are crucial for optimizing processes, ensuring safety and compliance, and leading teams to achieve operational excellence.

What does a senior process engineer do?

A Senior Process Engineer is responsible for designing, optimizing, and overseeing processes within manufacturing or production environments. They analyze workflows, troubleshoot issues, and implement improvements to increase efficiency, safety, and product quality. Senior Process Engineers often lead projects, mentor junior engineers, and collaborate with cross-functional teams to ensure operational excellence. Their expertise is vital in industries like chemicals, pharmaceuticals, oil and gas, and food processing.

How much does a senior process engineer earn?

A senior process engineer typically earns between $80,000 and $130,000 annually, depending on experience, industry, and location. They often have specialized skills in process optimization, project management, and may hold certifications like Six Sigma or PE licensure.

What are some common challenges senior process engineers face when working on cross-functional teams?

Senior Process Engineers often collaborate with professionals from various departments, such as operations, quality, and maintenance. A common challenge is aligning diverse priorities and communication styles to achieve shared project goals. Successfully managing these differences requires strong interpersonal and project management skills, as well as the ability to translate technical concepts for non-engineering colleagues. Regular meetings and clear documentation can help ensure everyone stays informed and engaged throughout the process.
What are the most commonly searched types of Process Engineer jobs in Reston, VA? The most popular types of Process Engineer jobs in Reston, VA are:
What are popular job titles related to Senior Process Engineer jobs in Reston, VA? For Senior Process Engineer jobs in Reston, VA, the most frequently searched job titles are:
What cities near Reston, VA are hiring for Senior Process Engineer jobs? Cities near Reston, VA with the most Senior Process Engineer job openings:
Infographic showing various Senior Process Engineer job openings in Reston, VA as of July 2026, with employment types broken down into 1% Locum Tenens, 93% Full Time, 3% Part Time, and 3% Contract. Highlights an 88% Physical, 5% Hybrid, and 7% Remote job distribution, with an average salary of $126,004 per year, or $60.6 per hour.

AI Process Integration Engineer, Senior (TS/SCI w/ Polygraph) with Security Clearance

Praescient Analytics

Mclean, VA โ€ข On-site

$105K - $136K/yr

Other

Retirement, PTO

Re-posted 28 days ago


Job description

Location: McLean, VA (On-site)
Job Type: Full-Time
Clearance Requirement: Active TS/SCI with CI Polygraph (Required) Position Overview: Praescient Analytics is seeking a talented and driven AI Process Integration Engineer to support a critical national security mission with the National Counter Terrorism Center (NCTC). The AI Process Integration Engineer, Senior bridges the gap between approved, network-ready AI/ML tools and their operational use across NCTC intelligence analysis, targeting, and screening workflows. Rather than waiting for new tools, this role maximizes the mission value of existing software by redesigning workflows, configuring tools for specific use cases, and driving rapid analyst adoption. Key Responsibilities: AI Tool Configuration & Workflow Integration * Optimize Existing Tools: Evaluate approved AI/ML tools on the customer network to bridge configuration gaps and maximize underutilized capabilities. * Mission Customization: Configure approved tools into existing workflows for specific analyst tasks (e.g., entity triage, pattern correlation, RFI processing) without triggering new review board actions. * Process Redesign: Map current analytic workflows to eliminate manual bottlenecks, designing future-state processes that embed AI at high-friction points. * Standard Operating Procedures: Maintain before/after process documentation, SOPs, and metrics tied directly to mission outcomes. Tool Enablement & Change Management * Prompt Engineering: Build mission-specific prompt libraries, template guides, and a Document Support Playbook Suite (draft assist, tradecraft review, classification checks) to make AI tools instantly usable for non-technical analysts. * Drive Adoption: Work alongside analysts, targeters, and mission leads to deliver hands-on demonstrations, training materials, and embedded transition support. * Performance Metrics: Establish KPIs tracking AI utilization, analyst productivity, and cycle-time reductions to provide leadership with data-driven evidence for scaling tools. * Operational Liaison: Serve as the functional bridge between technical AI/ML engineers, the analytic workforce, and program leadership. Job Requirements & Qualifications: * Experience: 10+ years in AI/ML tool deployment, systems integration, or process engineeringโ€”including 5+ years supporting the IC, DoD, or Federal law enforcement. * Education: Bachelorโ€™s degree in Computer Science, Information Systems, Engineering, or a related field. * Technical Proficiency: Hands-on experience with AI/ML tool configuration, prompt engineering, workflow modeling (BPMN), and data pipelines within multi-classification networks. * Methodologies: Practical knowledge of Lean Six Sigma, Agile, or continuous improvement frameworks applied to intelligence environments. * Core Competencies: Strong analytical thinking with the ability to translate complex AI capabilities into practical mission value for non-technical users. * Active TS/SCI with CI Polygraph (Required) What You Can Expect From Us: * Real opportunity for career growth in an environment where your achievements will be celebrated * Constant collaboration with numerous teams to ensure client success * A team that respects and embraces your ideas and expertise * Coworkers that are motivated by pursuing excellence, rather than the prospect of personal gain * A workplace dedicated to supporting and bettering public safety and government agencies Benefits: * Very competitive salary based on qualifications and experience * Comprehensive, Company paid healthcare for you (We pay your premiums and deductibles) * 401(k) with company match * Travel & performance incentives * 3 weeks paid time off (plus Federal Holidays) * $5K annual training allowance Praescient Analytics is a Certified Woman-Owned Small Business (WOSB) with over a decade of expertise in advanced analytics, engineering, and DevOps, specializing in transforming complex data into actionable intelligence for informed decision-making. Since 2011, we have supported over 40 organizations across diverse domains, including military intelligence operations, financial and fraud investigations, and insider threat detection. Our team of expertsโ€”skilled in cloud computing, artificial intelligence, machine learning, data science, DevOps, and engineeringโ€”brings deep experience in solving complex challenges. With a proven track record in federal contracting, we deliver tailored, high-impact solutions designed to enhance operational efficiency, ensure mission success, and address the evolving needs of our clients. Praescient's innovative and adaptive approach makes us a trusted partner in delivering data-driven insights and technological excellence for critical missions. Applicants selected will be subject to a government security investigation and must meet eligibility requirements for access to classified information. US Citizenship Required Interested Candidates: Please forward your resume to and please visit our website to apply online at www.praescientanalytics.applicantstack.com/x/openings.