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Senior Process Engineer Jobs in Reston, VA (NOW HIRING)

Cooley

Senior Legal Process Engineer

Washington, DC · On-site

$117K - $152K/yr

Senior Legal Process Engineer Cooley is seeking a Senior Legal Process Engineer to join the Practice Engineering team. Position summary : As the leading technology law firm, Cooley is determined to ...

Cooley

Senior Legal Process Engineer

Reston, VA

$108K - $139K/yr

Senior Legal Process Engineer Cooley is seeking a Senior Legal Process Engineer to join the Practice Engineering team. Position summary : As the leading technology law firm, Cooley is determined to ...

Cooley LLP

Senior Legal Process Engineer

Washington, DC

$117K - $152K/yr

Senior Legal Process Engineer Cooley is seeking a Senior Legal Process Engineer to join the Practice Engineering team. Position summary : As the leading technology law firm, Cooley is determined to ...

Cooley LLP

Senior Legal Process Engineer

Reston, VA

$108K - $139K/yr

Senior Legal Process Engineer Cooley is seeking a Senior Legal Process Engineer to join the Practice Engineering team. Position summary : As the leading technology law firm, Cooley is determined to ...

ERG

Senior Process Safety/Chemical Engineer

Fairfax, VA

$110K - $155K/yr

ERG is seeking a Senior Process Safety Engineer or Chemical Engineer to join our Risk Management Program (RMP) and Process Safety Management (PSM) compliance and enforcement team providing support to ...

ERG

Senior Process Safety/Chemical Engineer

Fairfax, VA · On-site +1

$110K - $155K/yr

ERG is seeking a Senior Process Safety Engineer or Chemical Engineer to join our Risk Management Program (RMP) and Process Safety Management (PSM) compliance and enforcement team providing support to ...

ERG

Senior Process Safety/Chemical Engineer

Fairfax, VA · Remote

$110K - $155K/yr

ERG is seeking a Senior Process Safety Engineer or Chemical Engineer to join our Risk Management Program (RMP) and Process Safety Management (PSM) compliance and enforcement team providing support to ...

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All JobsProcess Engineer JobsSenior Process Engineer JobsSenior Process Engineer Jobs in Reston, VA

Senior Process Engineer information

See Reston, VA salary details

$78K

$126K

$177.4K

How much do senior process engineer jobs pay per year?

As of Jul 17, 2026, the average yearly pay for senior process engineer in Reston, VA is $126,004.00, according to ZipRecruiter salary data. Most workers in this role earn between $108,200.00 and $139,900.00 per year, depending on experience, location, and employer.

What is the difference between Senior Process Engineer vs Process Engineer?

AspectSenior Process EngineerProcess Engineer
QualificationsBachelor's or Master's in Engineering, often with 5+ years experienceBachelor's degree in Engineering or related field, typically 1-3 years experience
ResponsibilitiesLeading process improvements, mentoring, project managementSupporting process development, data analysis, assisting senior staff
Work EnvironmentDesign teams, manufacturing plants, R&D departmentsManufacturing facilities, engineering teams, operational support

Senior Process Engineers typically have more experience, leadership duties, and oversee complex projects, while Process Engineers focus on supporting process development and implementation. Both roles are essential in manufacturing and engineering industries, but the senior role involves greater responsibility and strategic planning.

What are the key skills and qualifications needed to thrive as a Senior Process Engineer, and why are they important?

To thrive as a Senior Process Engineer, you need a strong background in chemical or process engineering, problem-solving skills, and typically a bachelor's or master's degree in a relevant field. Expertise in process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and familiarity with process control systems are highly valued. Outstanding analytical abilities, leadership, and effective communication set top performers apart in this role. These skills and qualifications are crucial for optimizing processes, ensuring safety and compliance, and leading teams to achieve operational excellence.

What does a Senior Process Engineer do?

A Senior Process Engineer is responsible for designing, optimizing, and overseeing processes within manufacturing or production environments. They analyze workflows, troubleshoot issues, and implement improvements to increase efficiency, safety, and product quality. Senior Process Engineers often lead projects, mentor junior engineers, and collaborate with cross-functional teams to ensure operational excellence. Their expertise is vital in industries like chemicals, pharmaceuticals, oil and gas, and food processing.

What are some common challenges Senior Process Engineers face when working on cross-functional teams?

Senior Process Engineers often collaborate with professionals from various departments, such as operations, quality, and maintenance. A common challenge is aligning diverse priorities and communication styles to achieve shared project goals. Successfully managing these differences requires strong interpersonal and project management skills, as well as the ability to translate technical concepts for non-engineering colleagues. Regular meetings and clear documentation can help ensure everyone stays informed and engaged throughout the process.
What are the most commonly searched types of Process Engineer jobs in Reston, VA? The most popular types of Process Engineer jobs in Reston, VA are:
What are popular job titles related to Senior Process Engineer jobs in Reston, VA? For Senior Process Engineer jobs in Reston, VA, the most frequently searched job titles are:
What job categories do people searching Senior Process Engineer jobs in Reston, VA look for? The top searched job categories for Senior Process Engineer jobs in Reston, VA are:
What cities near Reston, VA are hiring for Senior Process Engineer jobs? Cities near Reston, VA with the most Senior Process Engineer job openings:
Senior Process Engineer jobs near you
Infographic showing various Senior Process Engineer job openings in Reston, VA as of July 2026, with employment types broken down into 3% Locum Tenens, 91% Full Time, 3% Part Time, and 3% Contract. Highlights an 87% Physical, 4% Hybrid, and 9% Remote job distribution, with an average salary of $126,004 per year, or $60.6 per hour.

Senior Process Engineer

AHU Technologies, Inc.

Washington, DC • On-site

$90K - $125K/yr

Full-time

Medical, Dental, Retirement

Posted 5 days ago

Job description

Benefits:
  • 401(k) matching
  • Dental insurance
  • Health insurance

Senior Process Engineer
Listed below are the essential qualifications and additional details regarding this role:
Essential Qualifications:
1. Rubber Experience: Proficiency in working with rubber materials is imperative.
2. Machine Experience: Expertise in Injection and Compression Molding Machine setup, operation, and troubleshooting is required.
• Note: Familiarity with Blow Molding and Plastic Injection Molding is distinct from our processes.
3. Process Knowledge: Understanding of the rubber molding process and its nuances is crucial.
4. Material Expertise: Experience in processing various rubber materials including Natural, SBR, Nitrile, Chloroprene, Fluorocarbon, Silicone, Fluorsilicone, HNBR, AEM, and ACM.
5. Process Mastery:
• Compression (Essential)
• Transfer Molding (Essential)
• Injection Molding (Trainable)
• Senior Level Experience: A minimum of 5 years of directly relevant work experience is required.
6. Independence: Ability to work autonomously and self-reliance are fundamental attributes.
7. Educational Qualification: While a college degree is preferred, relevant work experience can be considered in its absence.
8. Fast-Paced Environment: Adaptability to a dynamic work environment with frequent job and mold changes is essential.
9. Weekly Schedule:
• Troubleshooting: 50% (Essential)
• Process Control/Development/New Product Introduction: 50% (Essential) Additional Details:
• Resume Submission: Applicants are encouraged to provide detailed information regarding their machine experience, including brands and machine names, if not explicitly mentioned in their resume.
• Non-Managerial Role: This position does not involve personnel management responsibilities.
• Salary Range: $90,000 to $125,000. Relocation assistance is negotiable.
Should an applicant's resume lack specific references to the outlined experiences and achievements, please ensure they provide a supplementary write-up addressing these points.
Compensation: $90,000.00 - $125,000.00 per year
About Us
AHU Technologies INCis an IT consulting and permanent staffing firm that meets and exceeds the evolving IT service needs of leading corporations within the United States. We have been providing IT solutions to customers from different industry sectors, helping them control costs and release internal resources to focus on strategic issues.
AHU Technologies INC was co-founded by visionary young techno-commercial entrepreneurs who remain as our principal consultants. Maintaining working relationships with a cadre of other highly skilled independent consultants, we have a growing number of resources available for development projects. We are currently working on Various projects such as media entertainment, ERP Solutions, data warehousing, Web Applications, Telecommunications and medical to our clients all over the world.

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