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Senior Process Engineer Jobs in Kenosha, WI (NOW HIRING)

Aptar Group

Sr. Process Engineer

Mukwonago, WI · On-site

$102K - $132K/yr

The Senior Process Engineer will be responsible for product launch support, continuous improvement projects and large capital projects to improve plant efficiency. JOB DUTIES * Be process matter ...

Aptar Group

Sr. Process Engineer

Mukwonago, WI

$102K - $132K/yr

The Senior Process Engineer will be responsible for product launch support, continuous improvement projects and large capital projects to improve plant efficiency. JOB DUTIES * Be process matter ...

Milwaukee Tool

Senior Process Engineer

Mukwonago, WI · On-site

$102K - $132K/yr

As a Senior Process Engineer , you will serve as the technical specialist for plastic injection molding - leading process development, optimization, and long-term sustainment. You will drive ...

Milwaukee Tool

Senior Process Engineer

Mukwonago, WI · On-site

$102K - $132K/yr

As a Senior Process Engineer , you will serve as the technical specialist for plastic injection molding - leading process development, optimization, and long-term sustainment. You will drive ...

Tetra Pak

Be Seen First

Senior Process Engineer

Vernon Hills, IL · On-site

$103K - $133K/yr

As a Senior Process Engineer, you will play a key role in designing and implementing innovative process solutions for a wide range of projects, from small-scale to large-scale initiatives. You'll ...

Tetra Pak

Be Seen First

Senior Process Engineer

Vernon Hills, IL · On-site

$103K - $133K/yr

As a Senior Process Engineer, you will play a key role in designing and implementing innovative process solutions for a wide range of projects, from small-scale to large-scale initiatives. You'll ...

IEA

Process Engineer

Kenosha, WI

Collaborates with IEA Design Engineering, Production, Quality, Sales, and Senior Management on conducting research to develop new and improved processes for manufacturing. * Analyzes and integrates ...

AbbVie

Director, Process Engineering

North Chicago, IL · On-site

$160K/yr

Serve as the owner's senior process engineering leader for major capital projects. * Provide leadership to the owner's process engineering team and coordinate with contractor engineering ...

Foxconn WI

Process Engineer

Mount Pleasant, WI · On-site

Process Engineer Department: GL6 Repair & Rework Employment Type: Full Time Location: SMC Reporting To: Aaron Lemkau Description FII USA, Inc., a Foxconn Technology Group Company, is seeking a ...

Foxconn WI

Process Engineer

Mount Pleasant, WI

The Process Engineer will analyze repair process performance, drive process optimization projects, and support documentation and technician training while assisting the Repair & Rework Engineering ...

Flex Ltd.

Process Engineer

Buffalo Grove, IL · On-site

$99K - $137K/yr

The Process Engineer will be based in Buffalo Grove, IL reporting to the Process Engineering Manager. The Process Engineer plans, directs, and coordinates manufacturing processes by providing ...

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All JobsProcess Engineer JobsSenior Process Engineer JobsSenior Process Engineer Jobs in Kenosha, WI

Senior Process Engineer information

See Kenosha, WI salary details

$73.2K

$118.3K

$166.5K

How much do senior process engineer jobs pay per year?

As of Jul 30, 2026, the average yearly pay for senior process engineer in Kenosha, WI is $118,269.00, according to ZipRecruiter salary data. Most workers in this role earn between $101,600.00 and $131,300.00 per year, depending on experience, location, and employer.

What is the difference between Senior Process Engineer vs Process Engineer?

AspectSenior Process EngineerProcess Engineer
QualificationsBachelor's or Master's in Engineering, often with 5+ years experienceBachelor's degree in Engineering or related field, typically 1-3 years experience
ResponsibilitiesLeading process improvements, mentoring, project managementSupporting process development, data analysis, assisting senior staff
Work EnvironmentDesign teams, manufacturing plants, R&D departmentsManufacturing facilities, engineering teams, operational support

Senior Process Engineers typically have more experience, leadership duties, and oversee complex projects, while Process Engineers focus on supporting process development and implementation. Both roles are essential in manufacturing and engineering industries, but the senior role involves greater responsibility and strategic planning.

What are the key skills and qualifications needed to thrive as a Senior Process Engineer, and why are they important?

To thrive as a Senior Process Engineer, you need a strong background in chemical or process engineering, problem-solving skills, and typically a bachelor's or master's degree in a relevant field. Expertise in process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and familiarity with process control systems are highly valued. Outstanding analytical abilities, leadership, and effective communication set top performers apart in this role. These skills and qualifications are crucial for optimizing processes, ensuring safety and compliance, and leading teams to achieve operational excellence.

What does a Senior Process Engineer do?

A Senior Process Engineer is responsible for designing, optimizing, and overseeing processes within manufacturing or production environments. They analyze workflows, troubleshoot issues, and implement improvements to increase efficiency, safety, and product quality. Senior Process Engineers often lead projects, mentor junior engineers, and collaborate with cross-functional teams to ensure operational excellence. Their expertise is vital in industries like chemicals, pharmaceuticals, oil and gas, and food processing.

What are some common challenges Senior Process Engineers face when working on cross-functional teams?

Senior Process Engineers often collaborate with professionals from various departments, such as operations, quality, and maintenance. A common challenge is aligning diverse priorities and communication styles to achieve shared project goals. Successfully managing these differences requires strong interpersonal and project management skills, as well as the ability to translate technical concepts for non-engineering colleagues. Regular meetings and clear documentation can help ensure everyone stays informed and engaged throughout the process.
What are popular job titles related to Senior Process Engineer jobs in Kenosha, WI? For Senior Process Engineer jobs in Kenosha, WI, the most frequently searched job titles are:
What cities near Kenosha, WI are hiring for Senior Process Engineer jobs? Cities near Kenosha, WI with the most Senior Process Engineer job openings:
Senior Process Engineer jobs near you

[Hybrid] Senior Process Engineer - Franklin, WI

Rhodes Wolfe

Franklin, WI • Hybrid

$120K - $150K/yr

Full-time

Medical, Dental, Vision, Retirement, PTO

Re-posted 11 days ago

Job description

[Hybrid] Senior Process Engineer
Location: Franklin, WI
Salary: $120,000 – $150,000 Base Salary + Benefits
Benefits: Medical, Dental, Vision, PTO, 401(k) + More!
Job Type: Full-Time, ~45-55 hours per week
Travel: 20–40% travel within the U.S.
Start Date: ASAP
Sponsorship is not available
Relocation assistance is available

[Hybrid] Senior Process Engineer Description 

Our client in the industrial automation and process systems industry is looking for a Senior Process Engineer to add to their team. In this role, you will lead the design and execution of complex turnkey processing systems, including skid systems and tank solutions for sanitary manufacturing environments. Leveraging your background in sanitary manufacturing operations, knowledge of CIP/SIP systems, and regulatory standards, you will oversee projects from concept through commissioning while collaborating directly with customers and internal teams. This role is well-suited for candidates with strong technical leadership, process engineering expertise, desire to mentor others, and the ability to manage complex projects from design through startup. This is an exciting opportunity with future leadership potential to join an organization focused on innovation, process optimization, and operational growth.

[Hybrid] Senior Process Engineer Responsibilities

•    Lead process engineering projects from concept development through commissioning/startup 
•    Design complex sanitary process systems, including multi-skid, CIP/SIP, and aseptic processing 
•    Review and approve PFDs, P&IDs, process calculations, and engineering deliverables
•    Provide technical leadership and mentorship to engineering team members
•    Lead customer technical discussions, design reviews, and risk assessments
•    Ensure compliance ASME BPE and other regulatory standards
•    Support proposals, estimates, standardization, and cost-reduction initiatives
•    Participate in FAT oversight, commissioning, and onsite startup support

[Hybrid] Senior Process Engineer Qualifications

•    Bachelor’s degree in Engineering
•    7+ years process engineering experience 
•    Experience within food, beverage, dairy, or pharmaceutical industries required
•    Strong knowledge of sanitary process design and CIP/SIP systems 
•    Experience delivering turnkey skid and tank systems required
•    Strong desire to lead and mentor junior engineers required
•    Experience with ERP system and AutoCAD 2D/3D required

Employment Type: FULL_TIME

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