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Senior Process Engineer Jobs in Hickory, NC (NOW HIRING)

HSM

Process Engineer

Hickory, NC · On-site

What You Will Do As the Furniture Process Engineer, you will support both new product launches and existing production operations by developing and improving manufacturing processes that are safe ...

PrysmianGroup

Process Engineer

Claremont, NC

This individual will evaluate, troubleshoot, and conduct process control and improvement activities on a daily basis and through long-term projects. Requirements: * B.S. in Engineering (Chemical ...

Prysmian Group

Process Engineer

Claremont, NC · On-site

This individual will evaluate, troubleshoot, and conduct process control and improvement activities on a daily basis and through long-term projects. Requirements: * B.S. in Engineering (Chemical ...

Elevait Solutions

Process Engineer

Newton, NC · On-site

$60 - $65/hr

This facility is a modern, high volume production site within that network, giving the right candidate exposure to advanced process engineering work at meaningful scale, with the stability and ...

DRAKA CABLETEQ USA

Process Engineer

Claremont, NC

This individual will evaluate, troubleshoot, and conduct process control and improvement activities on a daily basis and through long-term projects. Requirements: * B.S. in Engineering (Chemical ...

PrysmianGroup

Process Engineer

Claremont, NC

This individual will evaluate, troubleshoot, and conduct process control and improvement activities on a daily basis and through long-term projects. Requirements: * B.S. in Engineering (Chemical ...

Prysmian Group

Process Engineer

Claremont, NC · On-site

This individual will evaluate, troubleshoot, and conduct process control and improvement activities on a daily basis and through long-term projects. Requirements: * B.S. in Engineering (Chemical ...

Corning

Process Engineer

Newton, NC

$84K - $116K/yr

This is a hands-on engineering role with broad project ownership - from data-driven process analysis and problem solving to capital equipment introduction and new technology transfer. Primary Day-to ...

Corning

Process Engineer

Newton, NC · On-site

$84K - $116K/yr

This is a hands-on engineering role with broad project ownership - from data-driven process analysis and problem solving to capital equipment introduction and new technology transfer. Primary Day-to ...

Bemis Manufacturing

Process Engineer

Lenoir, NC · On-site

Process Engineer Your Impact. Our Legacy. At Bemis Manufacturing Company, you're not just joining a team-you're becoming part of a family that's been crafting innovation, quality, and tradition for ...

Corning

Process Engineer

Newton, NC · On-site

$97K - $133K/yr

Corning is seeking a Manufacturing Process Engineer to drive continuous improvement and process optimization across our manufacturing operations. In this role, you will lead projects that enhance ...

Corning

Process Engineer

Newton, NC · On-site

$97K - $133K/yr

Corning is seeking a Manufacturing Process Engineer to drive continuous improvement and process optimization across our manufacturing operations. In this role, you will lead projects that enhance ...

Corning

Process Engineer

Newton, NC · On-site

$84K - $116K/yr

Provide engineering problem-solving support to production operations; implement process, equipment, and safety improvements in collaboration with operators, team leaders, and peers * Manage capital ...

Corning

Process Engineer

Newton, NC · On-site

$84K - $116K/yr

Provide engineering problem-solving support to production operations; implement process, equipment, and safety improvements in collaboration with operators, team leaders, and peers * Manage capital ...

Corning

Process Engineer

Newton, NC · On-site

$84K - $116K/yr

This is a hands-on engineering role with broad project ownership -- from data-driven process analysis and problem solving to capital equipment introduction and new technology transfer. Primary Day-to ...

Corning

Process Engineer

Newton, NC · On-site

$97K - $133K/yr

Corning is seeking a Manufacturing Process Engineer to drive continuous improvement and process optimization across our manufacturing operations. In this role, you will lead projects that enhance ...

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All JobsProcess Engineer JobsSenior Process Engineer JobsSenior Process Engineer Jobs in Hickory, NC

Senior Process Engineer information

See Hickory, NC salary details

$67.2K

$108.4K

$152.7K

How much do senior process engineer jobs pay per year?

As of Sep 7, 2026, the average yearly pay for senior process engineer in Hickory, NC is $108,439.00, according to ZipRecruiter salary data. Most workers in this role earn between $93,100.00 and $120,400.00 per year, depending on experience, location, and employer.

What does a senior process engineer do?

A Senior Process Engineer is responsible for designing, optimizing, and overseeing processes within manufacturing or production environments. They analyze workflows, troubleshoot issues, and implement improvements to increase efficiency, safety, and product quality. Senior Process Engineers often lead projects, mentor junior engineers, and collaborate with cross-functional teams to ensure operational excellence. Their expertise is vital in industries like chemicals, pharmaceuticals, oil and gas, and food processing.

What are the key skills and qualifications needed to thrive as a senior process engineer?

To thrive as a Senior Process Engineer, you need a strong background in chemical or process engineering, problem-solving skills, and typically a bachelor's or master's degree in a relevant field. Expertise in process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and familiarity with process control systems are highly valued. Outstanding analytical abilities, leadership, and effective communication set top performers apart in this role. These skills and qualifications are crucial for optimizing processes, ensuring safety and compliance, and leading teams to achieve operational excellence.

What are some common challenges senior process engineers face when working on cross-functional teams?

Senior Process Engineers often collaborate with professionals from various departments, such as operations, quality, and maintenance. A common challenge is aligning diverse priorities and communication styles to achieve shared project goals. Successfully managing these differences requires strong interpersonal and project management skills, as well as the ability to translate technical concepts for non-engineering colleagues. Regular meetings and clear documentation can help ensure everyone stays informed and engaged throughout the process.

What is the difference between Senior Process Engineer vs Process Engineer?

AspectSenior Process EngineerProcess Engineer
QualificationsBachelor's or Master's in Engineering, often with 5+ years experienceBachelor's degree in Engineering or related field, typically 1-3 years experience
ResponsibilitiesLeading process improvements, mentoring, project managementSupporting process development, data analysis, assisting senior staff
Work EnvironmentDesign teams, manufacturing plants, R&D departmentsManufacturing facilities, engineering teams, operational support

Senior Process Engineers typically have more experience, leadership duties, and oversee complex projects, while Process Engineers focus on supporting process development and implementation. Both roles are essential in manufacturing and engineering industries, but the senior role involves greater responsibility and strategic planning.

How much does a senior process engineer earn?

A senior process engineer typically earns between $80,000 and $130,000 annually, depending on experience, industry, and location. They often have specialized skills in process optimization, project management, and may hold certifications like Six Sigma or PE licensure.

What are the most commonly searched types of Process Engineer jobs in Hickory, NC?

The most popular types of Process Engineer jobs in Hickory, NC are:

What are popular job titles related to Senior Process Engineer jobs in Hickory, NC?

For Senior Process Engineer jobs in Hickory, NC, the most frequently searched job titles are:

What job categories do people searching Senior Process Engineer jobs in Hickory, NC look for?

The top searched job categories for Senior Process Engineer jobs in Hickory, NC are:

What cities near Hickory, NC are hiring for Senior Process Engineer jobs?

Cities near Hickory, NC with the most Senior Process Engineer job openings:

Senior Process Engineer jobs near you
Infographic showing various Senior Process Engineer job openings in Hickory, NC as of August 2026, with employment types broken down into 1% As Needed, 79% Full Time, 16% Part Time, 3% Contract, and 1% Nights. Highlights an 93% Physical, 2% Hybrid, and 5% Remote job distribution, with an average salary of $108,439 per year, or $52.1 per hour.

Process Engineer

HSM

Hickory, NC • On-site

Full-time

Medical, Dental, Vision, Retirement, PTO

Re-posted 16 days ago

HSM Solutions rating

6.5

Company rating: 6.5 out of 10

Based on 7 frontline employees who took The Breakroom Quiz

412th of 499 rated machine equipment manufacturers

Job description

About Us
HSM Company History | HSM HEART Company Values | Who is HSM to our customers?
Founded in 1944, HSM is a third generation, privately held company with a rich history of innovation and a commitment to our people. With 25 locations across the U.S. and corporate headquarters in Hickory, NC and Huntersville, NC, we specialize in manufacturing components for furniture, bedding, transportation, packaging, automotive, and healthcare industries. Our expertise also includes designing and building automated production machinery. HSM products from sofa springs to swimming pool noodles and bus seats, touch everyday life in countless ways.
At HSM, our success is built on our people. We foster a culture of teamwork, innovation, and shared success. If you're looking for a meaningful place to grow and make an impact, we want to hear from you!
What You Will Do
As the Furniture Process Engineer, you will support both new product launches and existing production operations by developing and improving manufacturing processes that are safe, efficient, and repeatable. You will work closely with Engineering, Operations, Quality, Maintenance, Supply Chain, Automation, and Production teams to ensure manufacturing readiness and long-term process performance.
Key responsibilities include:
  • Industrialize new products from design release through successful production launch.
  • Develop manufacturing process flows, line layouts, workstations, tooling, fixtures, assembly aids, and standardized work.
  • Support prototype builds, pilot runs, production validation, run-at-rate activities, and engineering changes.
  • Identify and implement process improvements that improve OEE, throughput, labor utilization, quality, and manufacturing flow.
  • Support specification, installation, commissioning, and validation of automated equipment, robotics, vision systems, conveyors, and material handling technologies.
  • Troubleshoot production issues related to product fit, functionality, dimensional variation, material performance, equipment capability, and production flow.
  • Drive VAVE initiatives to reduce cost while maintaining product performance and customer expectations.
  • Develop and maintain PFMEAs, Control Plans, process documentation, standardized work, and manufacturing validation records.
  • Support APQP, PPAP, process validation, capability studies, and customer-specific manufacturing requirements.
  • Partner with cross-functional teams on root cause investigations and sustainable corrective actions.
  • Train production team members on new equipment, processes, and standardized work.
  • Help replicate manufacturing best practices across applicable TSM facilities.

Travel requirements ~ 20%
What You Bring
We are looking for a collaborative, analytical, and results-driven engineer who can balance technical problem solving with practical manufacturing execution.
Required qualifications:
  • Bachelor's degree in Mechanical Engineering, Manufacturing Engineering, Industrial Engineering, or a related discipline.
  • Minimum of 5 years of manufacturing or process engineering experience supporting engineered products in automated manufacturing environments.
  • Experience industrializing new products from concept through production launch.
  • Experience developing manufacturing processes, tooling, fixtures, assembly systems, and production layouts.
  • Working knowledge of industrial automation, robotics, material handling systems, vision systems, and automated manufacturing technologies.
  • Experience supporting capital equipment installation, commissioning, process validation, and production startup.
  • Strong understanding of Lean Manufacturing, Six Sigma principles, VAVE, and structured problem-solving methodologies.
  • Working knowledge of ISO 9001.

Preferred qualifications:
  • Experience in furniture, automotive, transportation, durable goods, or OEM manufacturing.
  • Experience with metal fabrication, foam processing, mechanical assemblies, reclining mechanisms, upholstery integration, or final assembly.
  • Experience with PFMEA, Control Plans, APQP, PPAP, process capability studies, and statistical process control.
  • Exposure to IATF 16949 and VDA 6.3 methodologies.
  • Familiarity with OEE, cycle time, throughput, capacity utilization, and labor efficiency metrics.

Why Join Us
  • Health & Wellness: Affordable medical, dental, and vision insurance plans, including an innovative global healthcare option for qualified participants.
  • Retire: 401(k) with company match, fully vested from day one.
  • Paid Time Off: Competitive PTO: 3 Weeks of Vacation + 9 company paid holidays.
  • On-Site Medical Clinics: Free for you and covered dependents.
  • Teladoc: 24/7 access with no copay.
  • Professional Development: Tuition reimbursement, professional development assistance and career growth opportunities.
  • Discounts: Enjoy discounts with HSM partners, including Dollywood Parks & Resort, Verizon Wireless, and more.

EEOC
At HSM, we believe that our diversity creates a productive workplace. All qualified candidates will receive consideration for employment without regard to age, race, creed, color, religion, sex, national origin, ancestry, marital status, affectionate or sexual orientation, gender identity or expression, or protected veteran status and will not be discriminated against on the basis of disability.
Equal Opportunity Employer/Protected Veterans/Individuals with Disabilities
This employer is required to notify all applicants of their rights pursuant to federal employment laws.
For further information, please review the Know Your Rights notice from the Department of Labor.

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