1

Senior Process Development Engineer Jobs in Tuscaloosa, AL

What You'll Get to Do The Manufacturing Engineer is focused on the design, development & implementation of advanced manufacturing processes & equipment, & reports to the Director of Manufacturing.

Our Sr. Operations Managers responsible for all budgetary, people development and operations ... Responsibilities: • Drives creation of quality initiatives, process change initiatives and other ...

Showing results 21-40

Senior Process Development Engineer information

See Tuscaloosa, AL salary details

$69.6K

$112.4K

$158.2K

How much do senior process development engineer jobs pay per year?

As of Sep 8, 2026, the average yearly pay for senior process development engineer in Tuscaloosa, AL is $112,377.00, according to ZipRecruiter salary data. Most workers in this role earn between $96,500.00 and $124,800.00 per year, depending on experience, location, and employer.

What does a senior process development engineer do?

A Senior Process Development Engineer is responsible for designing, developing, and optimizing manufacturing processes to improve efficiency, quality, and cost-effectiveness. They often lead teams in scaling up processes from the laboratory to full production, troubleshoot technical issues, and implement new technologies or methods. Additionally, they collaborate with cross-functional teams, including R&D, quality assurance, and production, to ensure processes meet regulatory and safety standards. Their expertise helps companies maintain competitive advantages and meet production goals.

What are the key skills and qualifications needed to thrive as a senior process development engineer?

To thrive as a Senior Process Development Engineer, you need a strong background in chemical or mechanical engineering, process optimization, and project management, typically supported by a relevant engineering degree. Familiarity with CAD software, process simulation tools (such as Aspen Plus or MATLAB), and Six Sigma or Lean Manufacturing certifications is often required. Excellent problem-solving, leadership, and communication skills help you coordinate cross-functional teams and drive continuous improvement. These skills are crucial for developing efficient, scalable processes that meet quality standards and business goals.

What are some common challenges a senior process development engineer may face when scaling up a new process from the lab to full production?

Senior Process Development Engineers often encounter challenges such as maintaining product quality and consistency when transitioning from small-scale laboratory experiments to large-scale manufacturing. This process typically involves troubleshooting equipment limitations, optimizing process parameters, and ensuring compliance with safety and regulatory standards. Effective collaboration with cross-functional teams, such as R&D, manufacturing, and quality assurance, is crucial to address these challenges and achieve a smooth scale-up. Adaptability and problem-solving skills are essential to navigate unexpected issues that may arise during this transition.

What is the difference between Senior Process Development Engineer vs Process Engineer?

AspectSenior Process Development EngineerProcess Engineer
CredentialsBachelor's or Master's in Chemical, Mechanical, or Industrial Engineering; experience in process developmentBachelor's degree in Engineering or related field; entry to mid-level experience
Work EnvironmentResearch and development labs, manufacturing facilities, cross-functional teamsManufacturing plants, production lines, process optimization teams
Industry UsagePharmaceuticals, chemicals, biotech, manufacturingManufacturing, chemical processing, consumer goods

The main difference is that Senior Process Development Engineers focus on developing and optimizing new processes, often in R&D settings, while Process Engineers typically oversee existing manufacturing processes to improve efficiency and quality. Senior roles involve more strategic planning and innovation, whereas Process Engineers focus on day-to-day process operations.

What are popular job titles related to Senior Process Development Engineer jobs in Tuscaloosa, AL?

For Senior Process Development Engineer jobs in Tuscaloosa, AL, the most frequently searched job titles are:

What job categories do people searching Senior Process Development Engineer jobs in Tuscaloosa, AL look for?

The top searched job categories for Senior Process Development Engineer jobs in Tuscaloosa, AL are:

What cities near Tuscaloosa, AL are hiring for Senior Process Development Engineer jobs?

Cities near Tuscaloosa, AL with the most Senior Process Development Engineer job openings:

Infographic showing various Senior Process Development Engineer job openings in Tuscaloosa, AL as of August 2026, with employment types broken down into 1% As Needed, 86% Full Time, 11% Part Time, and 2% Contract. Highlights an 86% Physical, 3% Hybrid, and 11% Remote job distribution, with an average salary of $112,377 per year, or $54 per hour.

Series Planning Engineer for BiW Equipment, Tooling, Press-Parts

Vance, AL • On-site

Full-time

Medical, Life, Retirement

Re-posted just now


Job description

Aufgaben Mercedes-Benz: Building Exceptional Vehicles... and Careers!
The best chapters in Alabama's automotive success story are yet to come. The Mercedes-Benz automobile of the future will be different; greener, more efficient, safer, and even more fascinating.
Only one thing will never change - It will wear a star
The vehicles we manufacture are the finished results of our skilled workforce, and we're hiring even more. We are looking for Specialists and Team Members to join us in crafting a wide variety of vehicles from the Mercedes-Maybach GLS SUV to our all-electric electric vehicle, the EQS SUV and EQE SUV. Our Tuscaloosa County site is home to the production of Mercedes' luxury SUV models, including electric vehicles. Just down the road in Bibb County, MBUSI has launched the production of high-performance lithium-ion batteries. Our two campuses are among the most advanced automotive manufacturing facilities in the world, with over 6 million square feet combined.
MBUSI offers an excellent total rewards package including competitive compensation, health and life insurance, 401(k) matching program and defined contribution retirement plan, annual bonuses, tuition assistance, and paid holidays. Further on-site MBUSI resources such as childcare, medical center and fitness center are available for all to utilize.
Our Team Members share a common goal to be the best luxury auto manufacturer in North America. MBUSI is committed to excellence and actively promotes positive team culture, teamwork, safety, quality, and continuous improvement.
Mercedes-Benz, U.S. International, Inc. takes pride in being an Equal Employment Opportunities workplace. Mercedes-Benz U.S. International, Inc. is committed to equal opportunity regardless of race, age, ethnic origin, and any other characteristics classified under applicable Local and Federal laws
All qualified candidates are encouraged to apply for the opportunity to join us in electrifying the future!
Purpose of the Position:
Under general supervision, support and/or lead new tool build, engineering changes, BiW and assembly equipment changes, tool improvement, and provide input regarding feasibility of tool/part/equipment changes being considered. Validate changes in tool cost, equipment cost, engineering change cost, and piece-price. Works with ramp-up and support teams (Quality, Einfuehrung, Development Hub, etc) on current series production , current project ramp-up, and future projects as directed.
Essential Functions:
Review tool/equipment quality, part/assembly quality, tool/assembly process capability and work with Quality and Einfuehrung to decide when tools are ready for series production
Provide tool tracking for new tools and communicate with other departments when necessary, to make these decisions
Participate in and help prepare for process review trials (B-phase & Production Trials) at Anlauffabrik (Series Pre-production) in Germany and at tool supplier locations as well as with home-line integration at the supplier and at MBUSI
Prepare and present information for tool and/or product reviews at meetings and provide information for required reports
Organize internal and external meetings to clarify definition of problems and report findings
Procure from and exchange information with Quality, Einfuehrung, Development Hub, suppliers, and other related persons or departments to ensure that tool and equipment quality, capability and timing requirements will meet or exceed MBUSI requirements
Provide feedback to Purchasing when requested as to if/when supplier has completed their obligation to Mercedes and if/when supplier should be paid for tooling (new tooling and engineering changes)
Confirm tool cost and piece price
Provide technical expertise for Purchasing department regarding all technical-related issues
Provide relevant requirements to development engineers for manufacturing enhancement
Document required product improvements and work with development engineers until closure
Support efficiency improvement measures of the Series Planning Department
Follow and ensure all affected rules, policies and laws concerning safety and security
Remain available for domestic and international travel and work on weekends and/or holidays in certain cases
Perform other duties as required
Perform safe work practices and participate in trainings and safety programs in a positive and proactive way by following safety rules, procedures, regulations, standards and laws. Report all unsafe acts, unsafe conditions, and injuries to management, including your supervisor, or the Safety Department. Work safely 100% of the time
Sponsorship is not available
Qualifikationen QUALIFICATIONS: Education, Experience and Necessary Skills all must be met in order to qualify for position
Education:
Bachelor's degree in Mechanical Engineering, Other Engineering or in a related area, and/or the equivalent combination of education and experience
Experience:
A minimum of three (3) years' of relevant professional experience in the following area(s): Engineering function within a manufacturing setting with strong emphasis on press shop and/or body shop equipment and project management. Experience with Class-A
Necessary Skills, Certifications, etc.:
Flexibility to support MBUSI needs and demands.
Knowledge in CAD systems: Siemens NX, SMARAGD. Knowledge in PC applications: Outlook, Word, Excel and PowerPoint. Ability to work in a team environment
Preferred Skills:
Ability to clearly communicate technical information, both verbally and in writing, in German and English.
Work experience with Mercedes-Benz in product development and in ramp-up phases. Experience in leading problem-solving groups.
Knowledge in system applications such as ZEUS, Dialog, ACM, Engineering Client, KT-Datenbank