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Senior Process Development Engineer Jobs in Toronto, ON

LEA Consulting

Land Development Engineer

Markham, ON · On-site

... Senior Engineer/Senior Project Manager. * Manage project teams of designers and technicians ... If you require accommodations during any stage of the recruitment or interview process, please ...

LEA Group

Land Development Engineer

Markham, ON · Hybrid

... Senior Engineer/Senior Project Manager. * Manage project teams of designers and technicians ... If you require accommodations during any stage of the recruitment or interview process, please ...

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All JobsProcess Development Engineer JobsSenior Process Development Engineer JobsSenior Process Development Engineer Jobs in Toronto, ON

Senior Process Development Engineer information

See Toronto, ON salary details

$60.6K

$102.5K

$128.8K

How much do senior process development engineer jobs pay per year?

As of Aug 18, 2026, the average yearly pay for senior process development engineer in Toronto, ON is $102,493.00, according to ZipRecruiter salary data. Most workers in this role earn between $93,525.00 and $110,703.00 per year, depending on experience, location, and employer.

What does a senior process development engineer do?

A Senior Process Development Engineer is responsible for designing, developing, and optimizing manufacturing processes to improve efficiency, quality, and cost-effectiveness. They often lead teams in scaling up processes from the laboratory to full production, troubleshoot technical issues, and implement new technologies or methods. Additionally, they collaborate with cross-functional teams, including R&D, quality assurance, and production, to ensure processes meet regulatory and safety standards. Their expertise helps companies maintain competitive advantages and meet production goals.

What are the key skills and qualifications needed to thrive as a senior process development engineer?

To thrive as a Senior Process Development Engineer, you need a strong background in chemical or mechanical engineering, process optimization, and project management, typically supported by a relevant engineering degree. Familiarity with CAD software, process simulation tools (such as Aspen Plus or MATLAB), and Six Sigma or Lean Manufacturing certifications is often required. Excellent problem-solving, leadership, and communication skills help you coordinate cross-functional teams and drive continuous improvement. These skills are crucial for developing efficient, scalable processes that meet quality standards and business goals.

What are some common challenges a senior process development engineer may face when scaling up a new process from the lab to full production?

Senior Process Development Engineers often encounter challenges such as maintaining product quality and consistency when transitioning from small-scale laboratory experiments to large-scale manufacturing. This process typically involves troubleshooting equipment limitations, optimizing process parameters, and ensuring compliance with safety and regulatory standards. Effective collaboration with cross-functional teams, such as R&D, manufacturing, and quality assurance, is crucial to address these challenges and achieve a smooth scale-up. Adaptability and problem-solving skills are essential to navigate unexpected issues that may arise during this transition.

What is the difference between Senior Process Development Engineer vs Process Engineer?

AspectSenior Process Development EngineerProcess Engineer
CredentialsBachelor's or Master's in Chemical, Mechanical, or Industrial Engineering; experience in process developmentBachelor's degree in Engineering or related field; entry to mid-level experience
Work EnvironmentResearch and development labs, manufacturing facilities, cross-functional teamsManufacturing plants, production lines, process optimization teams
Industry UsagePharmaceuticals, chemicals, biotech, manufacturingManufacturing, chemical processing, consumer goods

The main difference is that Senior Process Development Engineers focus on developing and optimizing new processes, often in R&D settings, while Process Engineers typically oversee existing manufacturing processes to improve efficiency and quality. Senior roles involve more strategic planning and innovation, whereas Process Engineers focus on day-to-day process operations.

What are popular job titles related to Senior Process Development Engineer jobs in Toronto, ON?

For Senior Process Development Engineer jobs in Toronto, ON, the most frequently searched job titles are:

What job categories do people searching Senior Process Development Engineer jobs in Toronto, ON look for?

The top searched job categories for Senior Process Development Engineer jobs in Toronto, ON are:

What cities near Toronto, ON are hiring for Senior Process Development Engineer jobs?

Cities near Toronto, ON with the most Senior Process Development Engineer job openings:

Senior Process Development Engineer jobs near you
Infographic showing various Senior Process Development Engineer job openings in Toronto, ON as of August 2026, with employment types broken down into 1% As Needed, 84% Full Time, 13% Part Time, and 2% Contract. Highlights an 88% Physical, 5% Hybrid, and 7% Remote job distribution, with an average salary of $102,493 per year, or $49.3 per hour.

Senior Corporate Process Engineer

IKO Industries, Inc

Brampton, ON

CA$95K - CA$130K/yr

Full-time

Medical, Dental, Vision, Life, PTO

Posted 6 days ago

Job description

IKO Industries Ltd. is a market leader in the manufacturing of roofing and building materials. IKO is a Canadian owned and operated business with production facilities worldwide and has many years of unparalleled success in the roofing materials industry. Quality, integrity, and trustworthiness are the values that underlie this success, and we have built this company by hiring people who hold these values. People like you!
 

Job Description

IKO Industries is seeking a Senior Corporate Process Engineer to join our team of skilled professionals reporting to the Process Engineering Manager. The main objective of the role is to provide process engineering services in support of optimization and continuous improvement of our existing facilities.

Click here to learn how you can build your future with IKO!

Benets

  • Competitive salary - $95,000 - $130,000 based on experinece
  • Health Insurance (includes Virtual Health, and HCSA), Dental Insurance, Vision Insurance
  • Life Insurance, Long-term Disability, Short-term Disability
  • RRSP Match
  • Paid Vacation
  • Floating Days
  • Employee Assistance Program
  • Employee Engagement Events
  • Awards and Recognition
  • Tuition reimbursement
  • Service Awards
  • Employee Perks & Discounts

Job Responsibilities

  • Lead the process engineering design and execution on medium to large capital projects
  • Responsible for reviewing process engineering deliverables (PFDs, mass and energy balances, theory of operations, P&IDs) prepared by junior and intermediate engineers
  • Carry out process optimization studies of industrial plants, with a focus on asphalt, thermal oil systems, and ISO/TPO plants
  • Consult and negotiate with plant engineers to prepare specifications, explain proposals and present engineering reports and findings
  • Work alongside other engineers in capital investment projects
  • Create, modify, and execute functional test plans of automated systems
  • Participate in Process Hazard Analyses (PHA)
  • Lead and mentor junior engineers, helping them navigate technical challenges and grow their expertise within the team
  • Support IKO's core values and leadership behaviours

Qualifications

  • Bachelor's degree in Chemical or Mechanical Engineering
  • 7 to 15 years of relevant work experience as a Process Engineer
  • Knowledge of ASME B31.3 and TSSA rules and regulations is an asset
  • Experience with Process Hazard Analysis (PHA) methods is an asset
  • Ability to work effectively independently and within a team environment
  • P.Eng. is a requirement
  • Six Sigma certification is an asset
  • Proficient in MS Word, Excel, PowerPoint, and Outlook
  • Ability to manage short and long-term projects
  • Excellent verbal and written communication skills (must be fluent in English)
  • Effective troubleshooting and problem-solving capabilities
  • Must have excellent planning and time management skills
  • Must be able to travel across Canada and the United States

#LI-DI1

Benefits of Employment: IKO recognizes that its success is due to the strength of its employees. A primary goal of IKO is to promote individual employee's sense of accomplishment and contribution so that employees enjoy their association with IKO. The Company invests in its employees so that they are the most knowledgeable in the industry, and undertakes great efforts to nurture loyalty to, and teamwork at, IKO. We are pleased to offer competitive compensation, health care, a progressive and challenging workplace and a commitment to teamwork and integrity.

Diversity and Equal Opportunity Employment: IKO Industries Ltd. is an equal opportunity employer. We are committed to diversity and inclusion and are pleased to consider all qualified applicants for employment without consideration to race, religion, creed, color, national origin, age, gender, sexual orientation, marital status, veteran status or disability.IKO Industries Ltd. encourages and welcomes applications from people with disabilities. Accommodations are available on request for candidates taking part in all aspects of the selection process.

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