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Senior Process Development Engineer Jobs in Reno, NV

Senior Process Engineer

Reno, NV · On-site

$103K - $134K/yr

Join us and be part of a thriving company with endless possibilities for career development. General Purpose: Responsible for process engineering with a strong focus on process safety, leading the ...

Senior Process Engineer

Reno, NV · On-site

$103K - $134K/yr

Join us and be part of a thriving company with endless possibilities for career development.General Purpose:Responsible for process engineering with a strong focus on process safety, leading the ...

Sr. Business Process Engineer

Sparks, NV · On-site

$106K - $137K/yr

The Senior Business Process Engineer provides strategic leadership for business process ... Lead the identification, prioritization, and development of an enterprise-wide value creation ...

Senior Machining Process Engineer

Carson City, NV · On-site

$101K - $131K/yr

As a Senior Machining Process Engineer, your responsibilities include providing technical and production support for gas turbine systems in aerospace and industrial applications. You'll develop and ...

Senior Machining Process Engineer

Carson City, NV · On-site

$101K - $131K/yr

As a Senior Machining Process Engineer, your responsibilities include providing technical and production support for gas turbine systems in aerospace and industrial applications. You'll develop and ...

Senior Machining Process Engineer

Carson City, NV · On-site

$101K - $131K/yr

As a Senior Machining Process Engineer, your responsibilities include providing technical and production support for gas turbine systems in aerospace and industrial applications. You'll develop and ...

Must have engineering skills (process development/improvement, troubleshooting, data analysis, tolerancing, MPI's) * Must be capable of effective communication and in reaching agreement on path ...

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Showing results 1-20

Senior Process Development Engineer information

See Reno, NV salary details

$74.8K

$120.8K

$170K

How much do senior process development engineer jobs pay per year?

As of Aug 20, 2026, the average yearly pay for senior process development engineer in Reno, NV is $120,761.00, according to ZipRecruiter salary data. Most workers in this role earn between $103,700.00 and $134,100.00 per year, depending on experience, location, and employer.

What does a senior process development engineer do?

A Senior Process Development Engineer is responsible for designing, developing, and optimizing manufacturing processes to improve efficiency, quality, and cost-effectiveness. They often lead teams in scaling up processes from the laboratory to full production, troubleshoot technical issues, and implement new technologies or methods. Additionally, they collaborate with cross-functional teams, including R&D, quality assurance, and production, to ensure processes meet regulatory and safety standards. Their expertise helps companies maintain competitive advantages and meet production goals.

What are the key skills and qualifications needed to thrive as a senior process development engineer?

To thrive as a Senior Process Development Engineer, you need a strong background in chemical or mechanical engineering, process optimization, and project management, typically supported by a relevant engineering degree. Familiarity with CAD software, process simulation tools (such as Aspen Plus or MATLAB), and Six Sigma or Lean Manufacturing certifications is often required. Excellent problem-solving, leadership, and communication skills help you coordinate cross-functional teams and drive continuous improvement. These skills are crucial for developing efficient, scalable processes that meet quality standards and business goals.

What are some common challenges a senior process development engineer may face when scaling up a new process from the lab to full production?

Senior Process Development Engineers often encounter challenges such as maintaining product quality and consistency when transitioning from small-scale laboratory experiments to large-scale manufacturing. This process typically involves troubleshooting equipment limitations, optimizing process parameters, and ensuring compliance with safety and regulatory standards. Effective collaboration with cross-functional teams, such as R&D, manufacturing, and quality assurance, is crucial to address these challenges and achieve a smooth scale-up. Adaptability and problem-solving skills are essential to navigate unexpected issues that may arise during this transition.

What is the difference between Senior Process Development Engineer vs Process Engineer?

AspectSenior Process Development EngineerProcess Engineer
CredentialsBachelor's or Master's in Chemical, Mechanical, or Industrial Engineering; experience in process developmentBachelor's degree in Engineering or related field; entry to mid-level experience
Work EnvironmentResearch and development labs, manufacturing facilities, cross-functional teamsManufacturing plants, production lines, process optimization teams
Industry UsagePharmaceuticals, chemicals, biotech, manufacturingManufacturing, chemical processing, consumer goods

The main difference is that Senior Process Development Engineers focus on developing and optimizing new processes, often in R&D settings, while Process Engineers typically oversee existing manufacturing processes to improve efficiency and quality. Senior roles involve more strategic planning and innovation, whereas Process Engineers focus on day-to-day process operations.

What job categories do people searching Senior Process Development Engineer jobs in Reno, NV look for?

The top searched job categories for Senior Process Development Engineer jobs in Reno, NV are:

What cities near Reno, NV are hiring for Senior Process Development Engineer jobs?

Cities near Reno, NV with the most Senior Process Development Engineer job openings:

Infographic showing various Senior Process Development Engineer job openings in Reno, NV as of August 2026, with employment types broken down into 1% As Needed, 82% Full Time, 15% Part Time, and 2% Contract. Highlights an 90% Physical, 3% Hybrid, and 7% Remote job distribution, with an average salary of $120,761 per year, or $58.1 per hour.

$103K - $134K/yr

Full-time

Re-posted 19 days ago


Job description

About the Job:

As McCarl's continues to experience success and increasing demand for the high-quality services we provide, we are excited to offer new opportunities for growth and advancement. Our continued national expansion means that we are actively seeking dedicated, innovative, and forward-thinking professionals to join our team. If you're looking for a dynamic work environment where your contributions are valued and where you can grow alongside a company that is committed to excellence, McCarl's Technical Services (MTS) offers the ideal environment. We believe in investing in our people and providing the resources and support needed to help you reach your full potential. McCarl's fosters a culture of collaboration, innovation, and commitment to excellence. Join us and be part of a thriving company with endless possibilities for career development.

General Purpose:

Responsible for process engineering with a strong focus on process safety, leading the creation of deliverables for engineering and construction projects. Typical industries include chemical, oil & gas, pharmaceutical, minerals & metals. This role collaborates across Engineering & Design as well as with McCarl's construction and maintenance teams.

Essential Duties and Responsibilities:

  • Create process engineering deliverables, including design, analysis, and optimization of industrial processes in the heavy industrial sector.
  • Develop process flow diagrams (PFDs), piping and instrumentation diagrams (P&IDs), material and energy balances, and other process engineering deliverables.
  • Develop and revise engineering design procedures and technical specifications.
  • Possess a working knowledge of process control systems and process safety design.
  • Participate in process hazard analyses (PHA) including HAZOP, LOPA, and SIL assessments and take ownership of resulting action items.
  • Provide technical guidance on process safety regulations and best practices (e.g., OSHA, PSM, EPA, RMP).
  • Review and advise on process design to ensure adherence to safety standards and regulations.
  • Develop sketches and coordinate the completion of associated models with the design team.
  • Lead Design Reviews and Lesson Learned sessions.
  • Liaison with other discipline engineers to ensure design and engineering conformance to the process.
  • Assist clients' technical teams in the definition and development of essential process engineering work, design approach and design criteria for projects.
  • Provide cost estimating support for process engineering proposals (hours, quantities, scope definition, etc.).
  • Provide technical support for construction or operating sites, as needed.
  • Monitor and report as required on the status of process engineering and safety projects.
  • Effectively communicate and project the core values of McCarl's.
  • Maintain effective interpersonal communications at all levels.
  • Perform other duties as assigned by manager/supervisor.

Qualifications:

  • Bachelor of Science degree in chemical engineering or a related engineering discipline with experience in industrial processes and design for heavy industry.
  • Demonstrated experience in process safety, including PHA participation, PSM implementation, and compliance.
  • Working knowledge of industry standard design practices, good mechanical aptitude, and general knowledge of engineering principles.
  • Understanding of standards and specifications (e.g., ASME, API, NFPA, AIChE, CCPS, OSHA, EPA).
  • Ability to attain and promote good customer relationships (both internal and external).
  • Proficient in the use of process simulation software or willing to learn would be a plus.
  • Ability to safely visit sites to walk down scope and meet with internal and external stakeholders.
  • Basic computer skills in Microsoft Office. Experience in CAD software would be a plus.
  • Possess (or ability to obtain) OSHA 10.
  • Ability to manage multiple projects simultaneously and prioritize effectively.
  • Excellent written and presentation skills and a comprehensive understanding of the English language.