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Senior Process Development Engineer Jobs in Berkeley, CA

Bloom Energy

Senior Process Engineer

Fremont, CA · On-site

$98K - $141K/yr

We are looking for a Senior Process Engineer to join our team in one of today's most exciting ... Work in cross-functional teams with Quality, Product Development, and Manufacturing team to develop ...

Blue Current

Sr. Process Engineer

Hayward, CA

$119K - $154K/yr

The Senior Process Engineer will work cross-functionally to translate evolving process requirements ... Act as the primary engineering owner for assigned battery R&D equipment (e.g., gloveboxes, slurry ...

Blue Current

Sr. Process Engineer

Hayward, CA · On-site

$119K - $154K/yr

About Blue Current Blue Current (the "Company") is the industry leader in the development of ... The Senior Process Engineer will work cross-functionally to translate evolving process requirements ...

Substrate

Senior Process Engineer

San Francisco, CA · On-site

$200K - $300K/yr

Senior Process Engineer Substrate is addressing one of the most important technological problems ... You will be a key contributor to early-stage development and testing which are critical to our ...

Blue Current

Sr. Process Engineer

Hayward, CA · On-site

$119K - $154K/yr

About Blue Current Blue Current (the "Company") is the industry leader in the development of ... The Senior Process Engineer will design and conduct experiments for prototyping and characterizing ...

Blue Current

Sr. Process Engineer

Hayward, CA

$119K - $154K/yr

The Senior Process Engineer will design and conduct experiments for prototyping and characterizing ... Experience in battery R&D, with a strong focus on lithium-ion or solid-state battery systems

Ultima Genomics

Senior Process Engineer

Fremont, CA · On-site

$110K - $130K/yr

We have developed a foundational new approach to sequencing at scale that overcomes limitations due ... As a Senior Process Engineer, you will focus on optimizing and scaling manufacturing processes for ...

Solcoa Industries

Senior Process Engineer

Alameda, CA · On-site

$150K - $350K/yr

The Role - Senior Process Engineer You'll lead the scale-up of our pilot into a demonstration plant ... You'll translate R&D into engineered processes, partner with external engineering firms/EPCs, and ...

Ultima Genomics

Senior Process Engineer

Fremont, CA

$110K - $130K/yr

As a Senior Process Engineer, you will focus on optimizing and scaling manufacturing processes for ... Collaborate with R&D and Operations to scale up reagent formulations from development to production ...

Bloom Energy

Principal Process Engineer, NPI

Fremont, CA · Hybrid

$168K - $241K/yr

We are looking for a Principal Process Development Engineer, NPI to join our team in one of today's most exciting technologies. This role will report to Director, Development Engineer and is based in ...

Element Solutions Inc

Senior Process Engineer

Fremont, CA

$113K - $147K/yr

We are looking for a Process Engineer who's ready to dive into optimizing our operations! Under the ... development. The typical base salary range for this position is between $109,341.00 and $164,011.00 ...

Stantec

Senior Process Engineer, Water

Walnut Creek, CA · On-site

$115K - $148K/yr

Your Opportunity Stantec's Water practice is seeking a highly motivated Senior Process Engineer to ... Provide technical guidance and leadership in the development of innovative technical solutions for ...

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All JobsProcess Development Engineer JobsSenior Process Development Engineer JobsSenior Process Development Engineer Jobs in Berkeley, CA

Senior Process Development Engineer information

See Berkeley, CA salary details

$91.8K

$148.3K

$208.8K

How much do senior process development engineer jobs pay per year?

As of Jun 17, 2026, the average yearly pay for senior process development engineer in Berkeley, CA is $148,299.00, according to ZipRecruiter salary data. Most workers in this role earn between $127,300.00 and $164,700.00 per year, depending on experience, location, and employer.

What does a Senior Process Development Engineer do?

A Senior Process Development Engineer is responsible for designing, developing, and optimizing manufacturing processes to improve efficiency, quality, and cost-effectiveness. They often lead teams in scaling up processes from the laboratory to full production, troubleshoot technical issues, and implement new technologies or methods. Additionally, they collaborate with cross-functional teams, including R&D, quality assurance, and production, to ensure processes meet regulatory and safety standards. Their expertise helps companies maintain competitive advantages and meet production goals.

What are the key skills and qualifications needed to thrive as a Senior Process Development Engineer, and why are they important?

To thrive as a Senior Process Development Engineer, you need a strong background in chemical or mechanical engineering, process optimization, and project management, typically supported by a relevant engineering degree. Familiarity with CAD software, process simulation tools (such as Aspen Plus or MATLAB), and Six Sigma or Lean Manufacturing certifications is often required. Excellent problem-solving, leadership, and communication skills help you coordinate cross-functional teams and drive continuous improvement. These skills are crucial for developing efficient, scalable processes that meet quality standards and business goals.

Do R&D engineers make good money?

Senior Process Development Engineers typically earn competitive salaries that reflect their specialized skills in process optimization, research, and development. Compensation varies by industry, location, and experience, but they generally earn above-average wages compared to many other engineering roles. Advanced knowledge of tools like statistical analysis and process modeling can also influence earning potential.

Is 40 too late to be an engineer?

Age is not a barrier to becoming a senior process development engineer or any engineering role. Many engineers start or transition into the field later in life, and success depends on skills, experience, and continuous learning, such as gaining relevant certifications or technical expertise. Employers value diverse backgrounds and practical knowledge regardless of age.

What are some common challenges a Senior Process Development Engineer may face when scaling up a new process from the lab to full production?

Senior Process Development Engineers often encounter challenges such as maintaining product quality and consistency when transitioning from small-scale laboratory experiments to large-scale manufacturing. This process typically involves troubleshooting equipment limitations, optimizing process parameters, and ensuring compliance with safety and regulatory standards. Effective collaboration with cross-functional teams, such as R&D, manufacturing, and quality assurance, is crucial to address these challenges and achieve a smooth scale-up. Adaptability and problem-solving skills are essential to navigate unexpected issues that may arise during this transition.

What is the difference between Senior Process Development Engineer vs Process Engineer?

AspectSenior Process Development EngineerProcess Engineer
CredentialsBachelor's or Master's in Chemical, Mechanical, or Industrial Engineering; experience in process developmentBachelor's degree in Engineering or related field; entry to mid-level experience
Work EnvironmentResearch and development labs, manufacturing facilities, cross-functional teamsManufacturing plants, production lines, process optimization teams
Industry UsagePharmaceuticals, chemicals, biotech, manufacturingManufacturing, chemical processing, consumer goods

The main difference is that Senior Process Development Engineers focus on developing and optimizing new processes, often in R&D settings, while Process Engineers typically oversee existing manufacturing processes to improve efficiency and quality. Senior roles involve more strategic planning and innovation, whereas Process Engineers focus on day-to-day process operations.

What engineer makes $500,000 a year?

Senior Process Development Engineers in specialized industries such as semiconductor manufacturing or pharmaceuticals can earn $500,000 or more annually, especially with extensive experience, advanced skills, and leadership roles. High compensation often includes bonuses, stock options, or profit sharing, and requires expertise in process optimization, automation tools, and industry certifications.

What engineers make $300,000 a year?

Senior Process Development Engineers in specialized industries such as semiconductor manufacturing, aerospace, or pharmaceuticals can earn $300,000 or more annually, especially with extensive experience, advanced skills, and relevant certifications. High compensation often reflects leadership roles, complex project management, or working in high-demand sectors with competitive salaries.
What are popular job titles related to Senior Process Development Engineer jobs in Berkeley, CA? For Senior Process Development Engineer jobs in Berkeley, CA, the most frequently searched job titles are:
What job categories do people searching Senior Process Development Engineer jobs in Berkeley, CA look for? The top searched job categories for Senior Process Development Engineer jobs in Berkeley, CA are:
What cities near Berkeley, CA are hiring for Senior Process Development Engineer jobs? Cities near Berkeley, CA with the most Senior Process Development Engineer job openings:
Senior Process Development Engineer jobs near you
Infographic showing various Senior Process Development Engineer job openings in Berkeley, CA as of June 2026, with employment types broken down into 85% Full Time, 9% Part Time, and 6% Contract. Highlights an 94% In-person, 3% Hybrid, and 3% Remote job distribution, with an average salary of $148,299 per year, or $71.3 per hour.
Senior Process Engineer

Senior Process Engineer

Bloom Energy

Fremont, CA • On-site

$98K - $141K/yr

Full-time

Posted 22 days ago

Bloom Energy rating

9.2

Company rating: 9.2 out of 10

Based on 9 frontline employees who took The Breakroom Quiz

15th of 418 rated machine equipment manufacturers

Job description

At Bloom Energy, our vision for a world powered by clean, reliable, and affordable energy is more than just a dream-we're making it reality.
For over two decades, we've been at the forefront of the global energy transition, pioneering solutions that empower critical industries to thrive in a rapidly digitizing, energy-intensive world. From revolutionizing power for AI-driven data centers to ensuring resilience for hospitals, electric grids, manufacturing facilities, and utilities, our solid oxide fuel cell (SOFC) and solid oxide electrolyzer (SOEC) technologies are redefining what's possible by delivering energy abundance for all. With more than 30,000 fuel cell modules deployed worldwide, we are the trusted partner for Fortune 100 companies and innovators alike. Our cutting-edge solutions enable unparalleled "time-to-power" capabilities, reliability, and sustainability, ensuring our customers remain ahead in a world where soaring energy demand and intensifying energy scarcity are rapidly becoming the new norm.
At Bloom, we thrive on collaboration, bold thinking, and relentless innovation. We believe that, together, we can create a brighter, more sustainable future while tackling the most pressing challenges of the 21st century.
We are looking for a Senior Process Engineer to join our team in one of today's most exciting technologies. This role will report to the
Senior Manager, Process Engineering and will be based in Fremont, CA. This is a fully on-site, in office role 5 days a week.
Role and Responsibilities:
  • Responsible for Process Engineering activities in fuel cell stack and column manufacturing.
  • Analyze operational metrics, inline process performance, and define reaction plans.
  • Define preventive and corrective actions to eliminate root cause of failures.
  • Deliver productivity improvements, and cost reductions for manufacturing modules.
  • Drive SPC charts, tool matching, and yield improvement.
  • Qualify and release new manufacturing equipment to production.
  • Develop and sustain processes, operating procedures, and related documentation.
  • Work in cross-functional teams with Quality, Product Development, and Manufacturing team to develop manufacturing procedures for new generations of technology.

Skills and Experience:
  • B.S. degree in Engineering, Physics, or Chemistry.
  • Experience with in-depth analysis of manufacturing data.
  • Experience owning a process module in both a development environment and high volume manufacturing environment, along with a proven track record of defining processes and procedures for manufacturing.
  • 2-5 years' experience in manufacturing environments, with hands-on process engineering, manufacturing engineering, and sustaining experience.
  • Demonstrated experience in process engineering in high tech manufacturing, such as semiconductor, hard disk, or solar industries.
  • Strong mechanical aptitude and demonstrated ability to understand interaction of hardware and process as they affect the final product.
  • Demonstrated track record of solving manufacturing yield problems.
  • Methodical approach to process development with depth in data analysis associated with SPC, DOE, pFMEA, fishbone analysis. Working knowledge of data analysis software such as JMP is a plus.

Bloom Energy is an equal opportunity employer and makes employment decisions on the basis of merit. We are committed to compliance with all applicable laws providing equal employment opportunities. All qualified applicants, will receive consideration for employment without regard to race, sex, color, religion, national origin, protected veteran status, or on the basis of disability. Bloom Energy makes reasonable accommodations, consistent with applicable laws, for the known physical or mental limitations of an otherwise qualified applicant or employee
with a disability, who can perform the essential job functions, unless undue hardship would result.
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Salary Ranges:
$98,400.00 - $141,600.00

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