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Senior Process Development Engineer Jobs in Berkeley, CA

Henkel

Senior Process Development Engineer

Bay Point, CA · On-site

$75K - $100K/yr

What you'll do * The Product Development Engineer is responsible for the scale-up of newly ... Creates process flow charts, FMEAs and control plans for new products. * Runs design of experiments ...

GeneFab

Senior Process Engineer, MSAT

Alameda, CA · On-site

$72 - $89/hr

The Senior Process Engineer will translate scientific insight into robust manufacturing processes ... Collaborate closely with Process Development to evaluate platform candidates, align on scalable ...

GeneFab

Senior Process Engineer, MSAT

Alameda, CA · On-site

$117K - $152K/yr

The Senior Process Engineer will translate scientific insight into robust manufacturing processes ... Collaborate closely with Process Development to evaluate platform candidates, align on scalable ...

GeneFab

Senior Process Engineer, MSAT

Alameda, CA

$117K - $152K/yr

The Senior Process Engineer will translate scientific insight into robust manufacturing processes ... Collaborate closely with Process Development to evaluate platform candidates, align on scalable ...

Bloom Energy

Senior Process Engineer

Fremont, CA · On-site

$98K - $141K/yr

We are looking for a Senior Process Engineer to join our team in one of today's most exciting ... Work in cross-functional teams with Quality, Product Development, and Manufacturing team to develop ...

Bloom Energy

Senior Process Engineer

Fremont, CA · On-site

$98K - $141K/yr

We are looking for a Senior Process Engineer to join our team in one of today's most exciting ... Work in cross-functional teams with Quality, Product Development, and Manufacturing team to develop ...

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All JobsProcess Development Engineer JobsSenior Process Development Engineer JobsSenior Process Development Engineer Jobs in Berkeley, CA

Senior Process Development Engineer information

See Berkeley, CA salary details

$91.8K

$148.3K

$208.8K

How much do senior process development engineer jobs pay per year?

As of Aug 17, 2026, the average yearly pay for senior process development engineer in Berkeley, CA is $148,299.00, according to ZipRecruiter salary data. Most workers in this role earn between $127,300.00 and $164,700.00 per year, depending on experience, location, and employer.

What does a senior process development engineer do?

A Senior Process Development Engineer is responsible for designing, developing, and optimizing manufacturing processes to improve efficiency, quality, and cost-effectiveness. They often lead teams in scaling up processes from the laboratory to full production, troubleshoot technical issues, and implement new technologies or methods. Additionally, they collaborate with cross-functional teams, including R&D, quality assurance, and production, to ensure processes meet regulatory and safety standards. Their expertise helps companies maintain competitive advantages and meet production goals.

What are the key skills and qualifications needed to thrive as a senior process development engineer?

To thrive as a Senior Process Development Engineer, you need a strong background in chemical or mechanical engineering, process optimization, and project management, typically supported by a relevant engineering degree. Familiarity with CAD software, process simulation tools (such as Aspen Plus or MATLAB), and Six Sigma or Lean Manufacturing certifications is often required. Excellent problem-solving, leadership, and communication skills help you coordinate cross-functional teams and drive continuous improvement. These skills are crucial for developing efficient, scalable processes that meet quality standards and business goals.

What are some common challenges a senior process development engineer may face when scaling up a new process from the lab to full production?

Senior Process Development Engineers often encounter challenges such as maintaining product quality and consistency when transitioning from small-scale laboratory experiments to large-scale manufacturing. This process typically involves troubleshooting equipment limitations, optimizing process parameters, and ensuring compliance with safety and regulatory standards. Effective collaboration with cross-functional teams, such as R&D, manufacturing, and quality assurance, is crucial to address these challenges and achieve a smooth scale-up. Adaptability and problem-solving skills are essential to navigate unexpected issues that may arise during this transition.

What is the difference between Senior Process Development Engineer vs Process Engineer?

AspectSenior Process Development EngineerProcess Engineer
CredentialsBachelor's or Master's in Chemical, Mechanical, or Industrial Engineering; experience in process developmentBachelor's degree in Engineering or related field; entry to mid-level experience
Work EnvironmentResearch and development labs, manufacturing facilities, cross-functional teamsManufacturing plants, production lines, process optimization teams
Industry UsagePharmaceuticals, chemicals, biotech, manufacturingManufacturing, chemical processing, consumer goods

The main difference is that Senior Process Development Engineers focus on developing and optimizing new processes, often in R&D settings, while Process Engineers typically oversee existing manufacturing processes to improve efficiency and quality. Senior roles involve more strategic planning and innovation, whereas Process Engineers focus on day-to-day process operations.

What are popular job titles related to Senior Process Development Engineer jobs in Berkeley, CA?

For Senior Process Development Engineer jobs in Berkeley, CA, the most frequently searched job titles are:

What job categories do people searching Senior Process Development Engineer jobs in Berkeley, CA look for?

The top searched job categories for Senior Process Development Engineer jobs in Berkeley, CA are:

What cities near Berkeley, CA are hiring for Senior Process Development Engineer jobs?

Cities near Berkeley, CA with the most Senior Process Development Engineer job openings:

Senior Process Development Engineer jobs near you
Infographic showing various Senior Process Development Engineer job openings in Berkeley, CA as of August 2026, with employment types broken down into 1% As Needed, 81% Full Time, 16% Part Time, and 2% Contract. Highlights an 91% Physical, 3% Hybrid, and 6% Remote job distribution, with an average salary of $148,299 per year, or $71.3 per hour.

Senior Process Development Engineer

Henkel

Bay Point, CA • On-site

$75K - $100K/yr

Full-time

Medical, Dental, Vision, Retirement, PTO

Posted 6 days ago

Henkel rating

8.4

Company rating: 8.4 out of 10

Based on 63 frontline employees who took The Breakroom Quiz

25th of 100 rated chemical manufacturers

Job description

About this Position
At Henkel, you'll be part of an organization that's shaping thefuture through innovation, sustainability and collaboration. With our trustedbrands like Persil®, 'all®, Loctite®, Snuggle®, and Schwarzkopf® and ourcutting-edge technologies, you'll have countless opportunities to explore newpaths and grow.
This position is with our Adhesive Technologies business unit -where we empower our people to transform industries and provide our customerswith a competitive advantage through adhesives, sealants and functionalcoatings.
Dare to learn new skills, advance inyour career and make an impact at Henkel.
What you'll do
  • The Product Development Engineer is responsible for the scale-up of newly developed multi-million-dollar thermal interface material product lines used in a variety of aerospace applications.
  • Works in cross-functional teams to link product development and manufacturing on projects for top tier companies in the industrial sector.
  • Creates process flow charts, FMEAs and control plans for new products.
  • Runs design of experiments to understand relationship between raw materials, process and final product parameters.
  • Presents scale-up reports to top management and external customers.
  • Responsible for scale-up projects at our Bay Point site.
What makes you a good fit
  • Bachelors in Chemical Engineering, Chemistry, or a related scientific/engineering discipline is preferred.
  • Minimum of 2 years of directly applicable engineering experience in adhesive film/paste manufacturing or related industries.
  • Strong background in statistics and quality tools preferred (DOE, SPC, FMEA).
Some benefits of joining Henkel
  • Health Insurance: affordable plans for medical, dental, vision and wellbeing starting on day 1
  • Work-Life Balance: Paid time off including sick, vacation, holiday and volunteer time, flexible & hybrid work policies (depending on role), and vacation buy / sell program
  • Financial: 401k matching, employee share plan with voluntary investment and Henkel matching shares, annual performance bonus, service awards and student loan reimbursement
  • Family Support: 12-week gender neutral parental leave (up to 20 weeks for parents giving birth), fertility support, adoption & surrogacy reimbursement, discounted child and elderly care, and scholarships
  • Career Growth: diverse national and international growth opportunities, access to thousands of skills development courses, and tuition reimbursement

The salary range for this role is $75,000.00 and $100,000.00. This range represents the good-faith minimum and maximum wages the Company reasonably expects to offer for this role at the time of posting. In addition to base salary, this position may be eligible for incentive pay or other forms of compensation, as applicable. The Company also offers a comprehensive benefits package as described above. Actual compensation will be based on factors such as the candidate's skills, experience, education, training, and work location. This posting is intended to comply with all applicable state and local pay transparency laws.
Henkel does not accept unsolicited resumes from search firms or employment agencies. Unsolicited referrals and resumes are considered Henkel property and therefore, Henkel will not pay a fee for any placement resulting from the receipt of an unsolicited referral.
At Henkel, we come from a broad range of backgrounds, perspectives, and life experiences. We believe the uniqueness of all our employees is the power in us. Henkel is an equal opportunity employer. We evaluate qualified applicants without regard to race, color, religion, sex, age, national origin, disability, veteran status, genetic information, and other legally protected categories.

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