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Senior Process Development Engineer Jobs in Half Moon Bay, CA

Teledyne

Process Development Engineer

Mountain View, CA · Hybrid

$72K - $96K/yr

  • Medical

  • Retirement

  • PTO

... development, oceanographic research, deepwater oil and gas exploration and production, medical ... Provide process engineering support for thin-film hybrid assembly and MIC processes * Support ...

GeneFab

Senior Process Engineer, MSAT

Alameda, CA

$72 - $89/hr

The Senior Process Engineer will translate scientific insight into robust manufacturing processes ... Collaborate closely with Process Development to evaluate platform candidates, align on scalable ...

GeneFab

Senior Process Engineer, MSAT

Alameda, CA · On-site

$117K - $152K/yr

The Senior Process Engineer will translate scientific insight into robust manufacturing processes ... Collaborate closely with Process Development to evaluate platform candidates, align on scalable ...

GeneFab

Senior Process Engineer, MSAT

Alameda, CA

$117K - $152K/yr

The Senior Process Engineer will translate scientific insight into robust manufacturing processes ... Collaborate closely with Process Development to evaluate platform candidates, align on scalable ...

Aralez Bio

Process Development Engineer, Chemistry

Berkeley, CA · On-site

  • Medical

  • Dental

  • Vision

  • Retirement

  • PTO

About the role We're seeking an experienced Process Development Engineer, Chemistry to join the Process Chemistry and Manufacturing team at Aralez Bio. This role will be a key, hands-on contributor ...

FOXSEMICON TECHNOLOGY LLC

Senior Process Engineer

Union City, CA · On-site

$90 - $120/hr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

... Senior Process Engineer Hours 40 hours per week Position Summary We are seeking a highly motivated ... Support new product introduction (NPI) by coordinating process development, tooling, fixture design ...

FOXSEMICON TECHNOLOGY LLC

Senior Process Engineer

Union City, CA · On-site

$100K - $150K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Senior Process Engineer Hours: 40 hours per week Position Summary We are seeking a highly motivated ... Support new product introduction (NPI) by coordinating process development, tooling, fixture design ...

black.ai

Senior Process Engineer

Palo Alto, CA · On-site

$120 - $160/hr

Job Summary The Senior Process Engineer will support the development of a new silicon photonic product. They will drive the processes needed to deliver a Photonic Integrated Circuits (PIC) that meets ...

Bloom Energy

Senior Process Engineer

Fremont, CA

$98K - $141K/yr

We are looking for a Senior Process Engineer to join our team in one of today's most exciting ... Work in cross-functional teams with Quality, Product Development, and Manufacturing team to develop ...

Bloom Energy

Senior Process Engineer

Fremont, CA · On-site

$98K - $141K/yr

We are looking for a Senior Process Engineer to join our team in one of today's most exciting ... Work in cross-functional teams with Quality, Product Development, and Manufacturing team to develop ...

Cellares

Senior Process Engineer

South San Francisco, CA

$90K - $210K/yr

This position is responsible for supporting the activities involved in the development, process ... Work as the Senior MSAT Process Engineer on client projects * Responsible for technology transfer ...

Cellares

Senior Process Engineer

South San Francisco, CA · On-site

$125K - $161K/yr

  • Medical

  • Dental

  • Vision

  • Retirement

This position is responsible for supporting the activities involved in the development, process ... Work as the Senior MSAT Process Engineer on client projects * Responsible for technology transfer ...

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All JobsProcess Development Engineer JobsSenior Process Development Engineer JobsSenior Process Development Engineer Jobs in Half Moon Bay, CA

Senior Process Development Engineer information

See Half Moon Bay, CA salary details

$84.8K

$137K

$192.9K

How much do senior process development engineer jobs pay per year?

As of Aug 17, 2026, the average yearly pay for senior process development engineer in Half Moon Bay, CA is $137,021.00, according to ZipRecruiter salary data. Most workers in this role earn between $117,700.00 and $152,200.00 per year, depending on experience, location, and employer.

What does a senior process development engineer do?

A Senior Process Development Engineer is responsible for designing, developing, and optimizing manufacturing processes to improve efficiency, quality, and cost-effectiveness. They often lead teams in scaling up processes from the laboratory to full production, troubleshoot technical issues, and implement new technologies or methods. Additionally, they collaborate with cross-functional teams, including R&D, quality assurance, and production, to ensure processes meet regulatory and safety standards. Their expertise helps companies maintain competitive advantages and meet production goals.

What are the key skills and qualifications needed to thrive as a senior process development engineer?

To thrive as a Senior Process Development Engineer, you need a strong background in chemical or mechanical engineering, process optimization, and project management, typically supported by a relevant engineering degree. Familiarity with CAD software, process simulation tools (such as Aspen Plus or MATLAB), and Six Sigma or Lean Manufacturing certifications is often required. Excellent problem-solving, leadership, and communication skills help you coordinate cross-functional teams and drive continuous improvement. These skills are crucial for developing efficient, scalable processes that meet quality standards and business goals.

What are some common challenges a senior process development engineer may face when scaling up a new process from the lab to full production?

Senior Process Development Engineers often encounter challenges such as maintaining product quality and consistency when transitioning from small-scale laboratory experiments to large-scale manufacturing. This process typically involves troubleshooting equipment limitations, optimizing process parameters, and ensuring compliance with safety and regulatory standards. Effective collaboration with cross-functional teams, such as R&D, manufacturing, and quality assurance, is crucial to address these challenges and achieve a smooth scale-up. Adaptability and problem-solving skills are essential to navigate unexpected issues that may arise during this transition.

What is the difference between Senior Process Development Engineer vs Process Engineer?

AspectSenior Process Development EngineerProcess Engineer
CredentialsBachelor's or Master's in Chemical, Mechanical, or Industrial Engineering; experience in process developmentBachelor's degree in Engineering or related field; entry to mid-level experience
Work EnvironmentResearch and development labs, manufacturing facilities, cross-functional teamsManufacturing plants, production lines, process optimization teams
Industry UsagePharmaceuticals, chemicals, biotech, manufacturingManufacturing, chemical processing, consumer goods

The main difference is that Senior Process Development Engineers focus on developing and optimizing new processes, often in R&D settings, while Process Engineers typically oversee existing manufacturing processes to improve efficiency and quality. Senior roles involve more strategic planning and innovation, whereas Process Engineers focus on day-to-day process operations.

What cities near Half Moon Bay, CA are hiring for Senior Process Development Engineer jobs?

Cities near Half Moon Bay, CA with the most Senior Process Development Engineer job openings:

Senior Process Development Engineer jobs near you
Infographic showing various Senior Process Development Engineer job openings in Half Moon Bay, CA as of August 2026, with employment types broken down into 1% As Needed, 82% Full Time, 13% Part Time, and 4% Contract. Highlights an 91% Physical, 3% Hybrid, and 6% Remote job distribution, with an average salary of $137,021 per year, or $65.9 per hour.

Process Development Engineer

Katalyst Healthcares and Lifesciences

San Francisco, CA • On-site

Other

Posted 3 days ago

New

Job description

Job Description:
We are seeking a highly experienced Staff Process Development Engineer to lead manufacturing process development activities supporting new product development (NPD), product design changes, and technology transfer within a regulated medical device manufacturing environment. This role will partner closely with R&D, Product Development, Manufacturing Engineering, Quality, and Operations teams to ensure products are designed for manufacturability, assembly, scalability, and operational excellence.
Responsibilities:
  • Lead process development and industrialization activities for new product introductions (NPI), product enhancements, and manufacturing transfers.
  • Collaborate with R&D and Product Development teams during concept, feasibility, design verification, and design transfer phases to ensure manufacturable product designs.
  • Perform comprehensive DFMA (Design for Manufacturing & Assembly) assessments to optimize product architecture, assembly methods, cost, quality, and throughput.
  • Conduct CAD-based Assembly Tolerance Requirement (ATR) analyses and tolerance stack-up evaluations to validate assembly robustness and product performance requirements.
  • Develop manufacturing process strategies, assembly methodologies, tooling concepts, fixtures, and automation solutions to support scalable production.
  • Define and establish Key Process Input Variables (KPIVs) and Key Process Output Variables (KPOVs) to ensure process capability, product quality, and manufacturing consistency.
  • Design, execute, and analyze process characterization studies, DOE (Design of Experiments), capability assessments, and process validation activities.
  • Lead Process Failure Mode and Effects Analysis (pFMEA) activities and implement effective risk mitigation plans throughout product lifecycle development.
  • Develop manufacturing standards, best practices, and structured DFMA review processes to support stage-gate product development activities.
  • Evaluate and improve existing manufacturing and assembly processes through Lean Manufacturing, Six Sigma, and continuous improvement methodologies.
  • Support equipment selection, process qualification, process validation, and vertical start-up activities for new manufacturing lines.
  • Establish process controls, monitoring strategies, and statistical methods to maintain long-term manufacturing performance.
  • Review and modify detailed CAD models and engineering drawings to ensure compliance with manufacturing, assembly, tolerance, and quality requirements.

Required Qualifications:
  • Bachelor's Degree with 10+ years of experience, or Master's Degree with 8+ years of experience in Process Development, Manufacturing Engineering, Product Development, or Advanced Manufacturing within Medical Device or other highly regulated industries.
  • Extensive experience supporting New Product Development (NPD) and product commercialization activities.
  • Strong expertise in Design for Manufacturing and Assembly (DFMA) methodologies.
  • Hands-on experience performing Assembly Tolerance Analysis (ATR) and tolerance stack-up assessments.
  • dvanced proficiency with CAD and SolidWorks for product and assembly development.
  • Experience developing manufacturing processes, assembly systems, fixtures, tooling, and automation solutions.
  • Strong knowledge of DFSS, DOE, Statistical Process Control (SPC), Process Capability Analysis, and Process Validation methodologies.
  • Experience leading pFMEA, risk assessments, and process optimization initiatives.
  • Demonstrated ability to work cross-functionally with R&D, Quality, Operations, Supply Chain, and Manufacturing teams.
  • Experience within FDA-regulated, ISO 13485, or similarly regulated manufacturing environments preferred.

Preferred Qualifications:
  • Medical device manufacturing experience.
  • utomated assembly and high-volume manufacturing experience.
  • Lean Manufacturing and Six Sigma certification.
  • Technology transfer and global manufacturing support experience.
  • Strong technical leadership, mentoring, and project management skills.

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