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Senior Process Development Engineer Jobs in Arlington, TX

HDR

Senior Project Development Engineer

Dallas, TX · On-site

$97K - $127K/yr

As a Senior Project Development Engineer, you will be joining a highly capable, multi-discipline team that supports power and energy projects primarily within the utility, Independent Power Producers ...

HDR

Senior Project Development Engineer

Dallas, TX

$97K - $127K/yr

As a Senior Project Development Engineer, you will be joining a highly capable, multi-discipline team that supports power and energy projects primarily within the utility, Independent Power Producers ...

Vidorra Consulting Group

Senior SDET Engineer

Dallas, TX · On-site

$109K - $142K/yr

We are looking for a Senior SDET (Software Development Engineer in Test) or Med level - SDET (Software Development Engineer in Test) with strong TypeScript skills and hands-on experience building ...

LJA Engineering

Sr. Project Engineer - Process

Dallas, TX · On-site

$97K - $125K/yr

Ten or more years of progressively responsible process engineering experience for Senior-level ... Professional Development: Memberships to industry organizations to keep you connected and growing.

AFL

Fiber Optic Process Technician

Dallas, TX · On-site

The FIBER OPTIC Process Technician supports R&D engineers and the R&D Lab Manager by setting up, running, and improving prototype builds, process trials, tooling evaluations, and inside plant ...

Workday, Inc.

Sr. Software Development Engineer

Frisco, TX · On-site

$156K - $234K/yr

... in a Sr. Software Development Engineer-related occupation. 2 years (24 months) of experience in ... Recruiters can share more detail during the hiring process. Each candidate's compensation offer ...

Creation

SMT Sr Engineer - Process

Dallas, TX

$102K - $133K/yr

The Senior SMT Process Engineer (SME) is a critical member of Creation's Customer Focused Team ... DFx analysis and reporting, manufacturing process development and development of Assembly Documents ...

Creation Technologies LP

SMT Sr Engineer - Process

Dallas, TX · On-site

$102K - $133K/yr

The Senior SMT Process Engineer (SME) is a critical member of Creation's Customer Focused Team ... DFx analysis and reporting, manufacturing process development and development of Assembly Documents ...

Amazon

Senior Process Engineer, Amazon Air

Fort Worth, TX

$100K - $137K/yr

The Amazon Air (AIR) Process Engineer (PE) team is a group of leaders driving process stabilization ... in the development of processes and planning tools, and project management skills to implement ...

Amazon

Senior Process Engineer, Amazon Air

Fort Worth, TX

$100K - $137K/yr

The Amazon Air (AIR) Process Engineer (PE) team is a group of leaders driving process stabilization ... in the development of processes and planning tools, and project management skills to implement ...

Apex Systems

Senior SDET

Coppell, TX · On-site

$102K - $133K/yr

Job#: 3043908 Senior Software Development Engineer in Test Role Summary The Sr. SDET is responsible ... Follow Software Development Standards, Code Review Requirements, Release Governance Processes, and ...

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Senior Process Development Engineer information

See Arlington, TX salary details

$67.5K

$109K

$153.4K

How much do senior process development engineer jobs pay per year?

As of Sep 1, 2026, the average yearly pay for senior process development engineer in Arlington, TX is $108,997.00, according to ZipRecruiter salary data. Most workers in this role earn between $93,600.00 and $121,000.00 per year, depending on experience, location, and employer.

What does a senior process development engineer do?

A Senior Process Development Engineer is responsible for designing, developing, and optimizing manufacturing processes to improve efficiency, quality, and cost-effectiveness. They often lead teams in scaling up processes from the laboratory to full production, troubleshoot technical issues, and implement new technologies or methods. Additionally, they collaborate with cross-functional teams, including R&D, quality assurance, and production, to ensure processes meet regulatory and safety standards. Their expertise helps companies maintain competitive advantages and meet production goals.

What are the key skills and qualifications needed to thrive as a senior process development engineer?

To thrive as a Senior Process Development Engineer, you need a strong background in chemical or mechanical engineering, process optimization, and project management, typically supported by a relevant engineering degree. Familiarity with CAD software, process simulation tools (such as Aspen Plus or MATLAB), and Six Sigma or Lean Manufacturing certifications is often required. Excellent problem-solving, leadership, and communication skills help you coordinate cross-functional teams and drive continuous improvement. These skills are crucial for developing efficient, scalable processes that meet quality standards and business goals.

What are some common challenges a senior process development engineer may face when scaling up a new process from the lab to full production?

Senior Process Development Engineers often encounter challenges such as maintaining product quality and consistency when transitioning from small-scale laboratory experiments to large-scale manufacturing. This process typically involves troubleshooting equipment limitations, optimizing process parameters, and ensuring compliance with safety and regulatory standards. Effective collaboration with cross-functional teams, such as R&D, manufacturing, and quality assurance, is crucial to address these challenges and achieve a smooth scale-up. Adaptability and problem-solving skills are essential to navigate unexpected issues that may arise during this transition.

What is the difference between Senior Process Development Engineer vs Process Engineer?

AspectSenior Process Development EngineerProcess Engineer
CredentialsBachelor's or Master's in Chemical, Mechanical, or Industrial Engineering; experience in process developmentBachelor's degree in Engineering or related field; entry to mid-level experience
Work EnvironmentResearch and development labs, manufacturing facilities, cross-functional teamsManufacturing plants, production lines, process optimization teams
Industry UsagePharmaceuticals, chemicals, biotech, manufacturingManufacturing, chemical processing, consumer goods

The main difference is that Senior Process Development Engineers focus on developing and optimizing new processes, often in R&D settings, while Process Engineers typically oversee existing manufacturing processes to improve efficiency and quality. Senior roles involve more strategic planning and innovation, whereas Process Engineers focus on day-to-day process operations.

What are popular job titles related to Senior Process Development Engineer jobs in Arlington, TX?

For Senior Process Development Engineer jobs in Arlington, TX, the most frequently searched job titles are:

What job categories do people searching Senior Process Development Engineer jobs in Arlington, TX look for?

The top searched job categories for Senior Process Development Engineer jobs in Arlington, TX are:

What cities near Arlington, TX are hiring for Senior Process Development Engineer jobs?

Cities near Arlington, TX with the most Senior Process Development Engineer job openings:

Senior Process Development Engineer jobs near you
Infographic showing various Senior Process Development Engineer job openings in Arlington, TX as of August 2026, with employment types broken down into 1% As Needed, 78% Full Time, 14% Part Time, 4% Contract, and 3% Nights. Highlights an 86% Physical, 3% Hybrid, and 11% Remote job distribution, with an average salary of $108,997 per year, or $52.4 per hour.

Injection Molding Development Engineer

US Conec, Ltd.

Fort Worth, TX • On-site

Full-time

Medical, Dental, Vision, Retirement, PTO

Re-posted 11 days ago

Job description

Injection Molding Development Engineer

Overview

The Injection Molding Development Engineer is responsible for developing, optimizing, and industrializing new injection molding concepts, processes and equipment to provide efficient, high-quality, and cost-effective high volume production solutions. This role involves working with cross-functional teams to improve process stability, reduce waste, and drive continuous improvement initiatives. The engineer will also play a key role in equipment validation, process standardization, and implementing best practices in molding operations.

Responsibilities

  • Plan, organize and manage projects that deliver high volume industrialized injection molding cells.
  • Develop, implement, and optimize injection molding processes to improve efficiency, quality, and cycle times.
  • Introduce and perform short- & long-term capability studies to identify and drive out process variation.
  • Standardize the use of scientific molding principles and methodologies including the use of process monitoring tools.
  • Promote and lead the use of Design of Experiment tools and techniques to determine optimal process parameter and interactions between them to improve defects and/or reduce part to part variation.
  • Lead new production equipment installations and qualification activities, including IQ/OQ/PQ protocols, to ensure compliance with safety, quality, and performance expectations.
  • Support new mold tool qualifications, test runs, and process development for new product introductions.
  • Work closely with tooling engineers, maintenance teams, operations and processing staff during the planning and implementation of all new concepts and /or new equipment introduction
  • Standardize process validation documentation, including sampling plans, process optimization workbooks and all associated records.
  • Serve as a key contributor for part and mold DFM efforts.
  • Evaluate and implement new molding technologies, automation, and auxiliary equipment to enhance production capabilities.
  • Provide technical training to engineers, technicians, and production personnel.
  • Ensure compliance with all quality standards and company policies.

Must Haves

  • Bachelor's degree in mechanical engineering, Plastics Engineering, or a related field.
  • 5+ years of experience in injection molding process development, tooling, and manufacturing with a focus on tight tolerance, precision injection molding.
  • Proficient in the use of CAD software - Auto-CAD Inventor preferred
  • Strong understanding of polymer materials, mold construction, and processing parameters with a focus on engineering grade resins including PEI, PBT, and PC/ABS.
  • Expertise in scientific molding techniques, mold flow analysis, and process validation methodologies. 
  • Hands-on experience with injection molding machines, robotics, and automation systems.
  • Familiarity with lean manufacturing principles, Six Sigma methodologies (Green/Black Belt preferred), and SPC.
  • Strong analytical, problem-solving, and project management skills.
  • Effective communication and teamwork abilities for cross-functional collaboration.

What We Offer

  • Competitive base salary with performance-based bonus potential
  • 4 weeks of PTO to relax and recharge
  • Health, dental, and vision plans to support you and your family
  • 401(k) retirement savings plan with employer match and planning resources
  • A collaborative, team-based culture focused on innovation and quality
  • Paid holidays and employee recognition programs
  • Opportunities to work with advanced tooling technologies and global vendors
  • STEM outreach and community engagement initiatives

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