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Senior Process Development Engineer Jobs in Washington

Education: BS of Engineering/Science, MBA a plus Total Years of Experience: 10+ (must have prior ... This position will provide business analysis, business process, requirements gathering and ...

Sr Software Development Engineer

Reston, VA ยท On-site

$127K - $168K/yr

As a Sr Software Development Engineer, you will play a pivotal role in guiding Workday's efforts to ... Build and maintain comprehensive documentation for platform components and processes. * Actively ...

Sr Software Development Engineer

Reston, VA ยท On-site

$127K - $168K/yr

As a Sr Software Development Engineer, you will play a pivotal role in guiding Workday's efforts to ... Build and maintain comprehensive documentation for platform components and processes. * Actively ...

Showing results 41-60

Senior Process Development Engineer information

See Washington salary details

$84.9K

$137.2K

$193.1K

How much do senior process development engineer jobs pay per year?

As of Aug 11, 2026, the average yearly pay for senior process development engineer in Washington is $137,176.00, according to ZipRecruiter salary data. Most workers in this role earn between $117,800.00 and $152,300.00 per year, depending on experience, location, and employer.

What does a senior process development engineer do?

A Senior Process Development Engineer is responsible for designing, developing, and optimizing manufacturing processes to improve efficiency, quality, and cost-effectiveness. They often lead teams in scaling up processes from the laboratory to full production, troubleshoot technical issues, and implement new technologies or methods. Additionally, they collaborate with cross-functional teams, including R&D, quality assurance, and production, to ensure processes meet regulatory and safety standards. Their expertise helps companies maintain competitive advantages and meet production goals.

What are the key skills and qualifications needed to thrive as a senior process development engineer?

To thrive as a Senior Process Development Engineer, you need a strong background in chemical or mechanical engineering, process optimization, and project management, typically supported by a relevant engineering degree. Familiarity with CAD software, process simulation tools (such as Aspen Plus or MATLAB), and Six Sigma or Lean Manufacturing certifications is often required. Excellent problem-solving, leadership, and communication skills help you coordinate cross-functional teams and drive continuous improvement. These skills are crucial for developing efficient, scalable processes that meet quality standards and business goals.

What are some common challenges a senior process development engineer may face when scaling up a new process from the lab to full production?

Senior Process Development Engineers often encounter challenges such as maintaining product quality and consistency when transitioning from small-scale laboratory experiments to large-scale manufacturing. This process typically involves troubleshooting equipment limitations, optimizing process parameters, and ensuring compliance with safety and regulatory standards. Effective collaboration with cross-functional teams, such as R&D, manufacturing, and quality assurance, is crucial to address these challenges and achieve a smooth scale-up. Adaptability and problem-solving skills are essential to navigate unexpected issues that may arise during this transition.

What is the difference between Senior Process Development Engineer vs Process Engineer?

AspectSenior Process Development EngineerProcess Engineer
CredentialsBachelor's or Master's in Chemical, Mechanical, or Industrial Engineering; experience in process developmentBachelor's degree in Engineering or related field; entry to mid-level experience
Work EnvironmentResearch and development labs, manufacturing facilities, cross-functional teamsManufacturing plants, production lines, process optimization teams
Industry UsagePharmaceuticals, chemicals, biotech, manufacturingManufacturing, chemical processing, consumer goods

The main difference is that Senior Process Development Engineers focus on developing and optimizing new processes, often in R&D settings, while Process Engineers typically oversee existing manufacturing processes to improve efficiency and quality. Senior roles involve more strategic planning and innovation, whereas Process Engineers focus on day-to-day process operations.

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What job categories do people searching Senior Process Development Engineer jobs in Washington look for? The top searched job categories for Senior Process Development Engineer jobs in Washington are:
What cities in Washington are hiring for Senior Process Development Engineer jobs? Cities in Washington with the most Senior Process Development Engineer job openings:
Infographic showing various Senior Process Development Engineer job openings in Washington as of August 2026, with employment types broken down into 1% As Needed, 81% Full Time, 16% Part Time, and 2% Contract. Highlights an 91% Physical, 3% Hybrid, and 6% Remote job distribution, with an average salary of $137,176 per year, or $66 per hour.

Sr. Process Engineer (Distributed Edge Architecture) with Security Clearance

Power3 Solutions

Fort George G Meade, MD โ€ข On-site

$115K - $149K/yr

Other

Medical, Dental, Vision, Life, Retirement, PTO

This job post hasย expired today.ย Applications are no longer accepted.


Job description

We solve difficult business, IT, and analytic problems by addressing the whole problem โ€“ not just the symptoms โ€“ using interdisciplinary approaches that are both practical and innovative. We provide fresh alternatives to ordinary, mainstream consulting firms through small, highly skilled, and hand-picked teams that can meet clients' needs in any industry. Our broad interdisciplinary understanding allows us to provide the right solution, even if it is from outside the industry or traditionally defined problem space. We bring Public and Private, Civilian and Military expertise to every case. We are hiring a Sr. Process Engineer (Distributed Edge Architecture) to work in Fort Meade, MD. Position location is subject to change based on central MD client's needs. Required: TS/SCI with a Polygraph                                                                                                                                      As a Distributed Edge Architecture (DEA) Support Process Engineer on our team, you will document processes and establish relationships to implement the DEA tenets. You will be responsible for drafting, reviewing, and validating architecture views, technical documents, and executive briefings. You will also be responsible for facilitating workshops and working groups to gather inputs and ensure stakeholder alignment with DEA milestones and objectives. You will lead the operational test and evaluation process to ensure end-to-end functions meet the required mission objectives and outcomes. Individual Capabilities/Experience Required: * Bachelorโ€™s Degree in Computer Science, Information Systems, Engineering, Business, or Education from an accredited school or university and Ten (10) years' experience with Process Improvement on programs and contracts of similar scope, type, and complexity is required. Experience is to include, within the past ten (10) years, five (5) years' experience in facilitation, training, methodology development and evaluation, process engineering across all phases of acquisition identifying best practices, change management, business management techniques, organizational development, activity and data modeling, or information system development methods and practices. A High School Diploma or GED and fourteen (14) years of experience with Process Improvement on programs and contracts of similar scope, type, and complexity would also be acceptable. * Experience with Distributed Edge Architecture. * Position requires TS/SCI clearance with polygraph. Individual Capabilities/Experience Desired: * Five years of demonstrated experience in the full product lifecycle: concept, development, production, utilization, support, and retirement. * Five years of experience working within the Intelligence Community (IC). * Familiarity with customer infrastructure. * Experience with customer software development environment to include data formats and data transformation methods. * Familiarity with customer field site architecture, collection products, and mission management tools. * Strong working relationship with military services and the ability to effectively communicate and coordinate with the military services. * Experience with the creation of graphics, briefs, and CONOPs for senior management. * Ability to work within a team setting to complete assigned tasks within an expected time schedule. * Flexible/easily adaptable within a dynamic work environment that may require surge efforts. We have all the PERKS! You are our most valuable resource โ€” your ambition, your knowledge, your creativity. We offer an industry-leading set of benefits to supplement your normal salary compensation. We have you covered with flexible ways to balance work and home life, full health benefit premium coverage, and generous contributions toward your retirement. * Competitive health, dental, and vision plans with 100% paid premiums. * 401k: We contribute 6% even if you don't! * Time Off: 11 standard holidays, and 25 days of PTO * Career Development: Get career counseling and individualized career development plans, including education and training. * Employee referral bonuses for successful hires We are an Equal Opportunity/Affirmative Action employer. We provide equal employment opportunities to all employees and applicants for employment and prohibits discrimination and harassment of any type without regard to race, color, religion, age, sex, national origin, disability status, genetics, protected veteran status, sexual orientation, gender identity or expression, or any other characteristic protected by federal, state or local laws. This policy applies to all terms and conditions of employment, including recruiting, hiring, placement, promotion, termination, layoff, recall, transfer, leaves of absence, compensation and training.