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Senior Process Development Engineer Jobs in Pennsylvania

System One

Sr. Process Engineer

Huntingdon, PA · On-site

$110K - $140K/yr

Job Title: Sr. Process Engineer Location: Huntingdon, PA Type: Direct Hire Compensation: $110,000 ... Support new product development, material trials, and product innovation efforts. * Prepare ...

Amphenol TCS

Senior Process Engineer

Yocumtown, PA · On-site

$99K - $129K/yr

ACS has an expansive global presence in research and development, manufacturing, and sales. We ... Senior Process Engineer Location: Valley Green, PA Amphenol High Speed Products Group is the market ...

Genesis AEC

PA · On-site

$90 - $120/hr

This position provides opportunities for personal development and growth as well as supporting and ... The Senior Process Engineer will effectively collaborate with other disciplines, starting with ...

PM Group

Senior Process Engineer

Conshohocken, PA · On-site

$102K - $132K/yr

The Senior Process Engineer is mentored by more senior level engineering team members and, conversely, will be involved with the mentoring and development of less experienced process engineering team ...

PM Group

Senior Process Engineer

Conshohocken, PA

$102K - $132K/yr

Overview The Senior Process Engineer position is an exciting opportunity to join PM Group's quickly ... Mass Balance, PFD and P&ID development for typical biopharmaceutical process unit operations ...

Century 3 Inc

Senior Process Engineer

Pittsburgh, PA · On-site

$101K - $130K/yr

Job Title Senior Process Engineer Job Type Full-time Category Engineering Location Pittsburgh - Pittsburgh, PA 15219 US (Primary) Education Bachelor's Degree The Senior Process Engineer will perform ...

Wood Plc

Senior Process Engineer

Philadelphia, PA · On-site +1

$104K - $135K/yr

Overview / Responsibilities Senior Process Engineer (Life Sciences) Wood is currently seeking a ... Participating in project planning, cost development, and project scheduling * Maintaining effective ...

ITW Brooks Instrument

Senior Process Engineer

Hatfield, PA · On-site

$105K - $135K/yr

Basic Function The Senior Process Engineer is a hands-on, multi-disciplinary engineering role within the Brooks Instrument New Product Development team. The position requires demonstrated competence ...

Keystone Engineering Group, Inc.

PA · On-site

$100 - $150/hr

Senior Process Engineer Keystone Engineering Group, Inc. is a Professional Engineering Firm and ... Training, professional development and career pathing * Casual dress code * Employee referral bonus

Keystone Engineering Group

Senior Process Engineer

Frazer, PA · Hybrid

$102K - $132K/yr

Senior Process Engineer Keystone Engineering Group, Inc. is a Professional Engineering Firm and ... Training, Professional Development and Career Pathing * Casual Dress Code * Employee Referral Bonus

QVC

Sr Process Engineer

Bethlehem, PA · On-site

$102K - $132K/yr

Your Opportunity, Your Team As a Senior Process Engineer at QVC, you'll help drive innovation and ... Join a team that invests in your development and celebrates your contributions-knowing your work ...

Qurate Retail Group

Sr Process Engineer

Bethlehem, PA · On-site

$102K - $132K/yr

Your Opportunity, Your Team As a Senior Process Engineer at QVC, you'll help drive innovation and ... Join a team that invests in your development and celebrates your contributions-knowing your work ...

Gehc

Senior Process Engineer

State College, PA · On-site

$101K - $131K/yr

Summary The Senior Process Engineer supports the transfer of ultrasound transducer programs from R& ... Serves as a technical partner to R&D, Quality, Operations, and Supply Chain during product ...

GE HealthCare

Senior Process Engineer

Rector, PA · On-site

$93K - $120K/yr

Summary The Senior Process Engineer supports the transfer of ultrasound transducer programs from R& ... Serves as a technical partner to R&D, Quality, Operations, and Supply Chain during product ...

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Showing results 21-40

All JobsProcess Development Engineer JobsSenior Process Development Engineer JobsSenior Process Development Engineer Jobs in Pennsylvania

Senior Process Development Engineer information

See Pennsylvania salary details

$75.2K

$121.4K

$170.9K

How much do senior process development engineer jobs pay per year?

As of Aug 10, 2026, the average yearly pay for senior process development engineer in Pennsylvania is $121,407.00, according to ZipRecruiter salary data. Most workers in this role earn between $104,200.00 and $134,800.00 per year, depending on experience, location, and employer.

What does a senior process development engineer do?

A Senior Process Development Engineer is responsible for designing, developing, and optimizing manufacturing processes to improve efficiency, quality, and cost-effectiveness. They often lead teams in scaling up processes from the laboratory to full production, troubleshoot technical issues, and implement new technologies or methods. Additionally, they collaborate with cross-functional teams, including R&D, quality assurance, and production, to ensure processes meet regulatory and safety standards. Their expertise helps companies maintain competitive advantages and meet production goals.

What are the key skills and qualifications needed to thrive as a senior process development engineer?

To thrive as a Senior Process Development Engineer, you need a strong background in chemical or mechanical engineering, process optimization, and project management, typically supported by a relevant engineering degree. Familiarity with CAD software, process simulation tools (such as Aspen Plus or MATLAB), and Six Sigma or Lean Manufacturing certifications is often required. Excellent problem-solving, leadership, and communication skills help you coordinate cross-functional teams and drive continuous improvement. These skills are crucial for developing efficient, scalable processes that meet quality standards and business goals.

What are some common challenges a senior process development engineer may face when scaling up a new process from the lab to full production?

Senior Process Development Engineers often encounter challenges such as maintaining product quality and consistency when transitioning from small-scale laboratory experiments to large-scale manufacturing. This process typically involves troubleshooting equipment limitations, optimizing process parameters, and ensuring compliance with safety and regulatory standards. Effective collaboration with cross-functional teams, such as R&D, manufacturing, and quality assurance, is crucial to address these challenges and achieve a smooth scale-up. Adaptability and problem-solving skills are essential to navigate unexpected issues that may arise during this transition.

What is the difference between Senior Process Development Engineer vs Process Engineer?

AspectSenior Process Development EngineerProcess Engineer
CredentialsBachelor's or Master's in Chemical, Mechanical, or Industrial Engineering; experience in process developmentBachelor's degree in Engineering or related field; entry to mid-level experience
Work EnvironmentResearch and development labs, manufacturing facilities, cross-functional teamsManufacturing plants, production lines, process optimization teams
Industry UsagePharmaceuticals, chemicals, biotech, manufacturingManufacturing, chemical processing, consumer goods

The main difference is that Senior Process Development Engineers focus on developing and optimizing new processes, often in R&D settings, while Process Engineers typically oversee existing manufacturing processes to improve efficiency and quality. Senior roles involve more strategic planning and innovation, whereas Process Engineers focus on day-to-day process operations.

What are popular job titles related to Senior Process Development Engineer jobs in Pennsylvania? For Senior Process Development Engineer jobs in Pennsylvania, the most frequently searched job titles are:
What job categories do people searching Senior Process Development Engineer jobs in Pennsylvania look for? The top searched job categories for Senior Process Development Engineer jobs in Pennsylvania are:
What cities in Pennsylvania are hiring for Senior Process Development Engineer jobs? Cities in Pennsylvania with the most Senior Process Development Engineer job openings:
Senior Process Development Engineer jobs near you
Infographic showing various Senior Process Development Engineer job openings in Pennsylvania as of August 2026, with employment types broken down into 1% As Needed, 77% Full Time, 19% Part Time, 2% Contract, and 1% Nights. Highlights an 91% Physical, 3% Hybrid, and 6% Remote job distribution, with an average salary of $121,407 per year, or $58.4 per hour.

Sr. Process Engineer

System One

Huntingdon, PA • On-site

$110K - $140K/yr

Other

Medical, Dental, Vision, Life, Retirement

Re-posted 19 days ago

Job description

Job Title: Sr. Process Engineer Location: Huntingdon, PA Type: Direct Hire Compensation: $110,000.00 - $140,000.00 Work Model: Onsite – onsite Hours: 40.0

Overview Drive process improvement and operational excellence in fiberglass and composite manufacturing through data analysis, cross-functional collaboration, and standardized process development. Responsibilities
  • Improve manufacturing processes to enhance safety, quality, productivity, and cost performance in fiberglass and composite manufacturing.
  • Collaborate with Operations, Quality, Maintenance, EHS, and Engineering teams to identify process improvements and troubleshoot issues.
  • Develop, implement, and maintain process standards, work instructions, and operating procedures.
  • Lead continuous improvement initiatives and participate in capital projects and process validation activities.
  • Analyze manufacturing data, conduct process capability studies, and establish process controls.
  • Support new product development, material trials, and product innovation efforts.
  • Prepare technical reports, process documentation, and partner with cross-functional teams to support operational excellence.
  • Assist in troubleshooting customer quality concerns and implement corrective actions.
  • Support equipment reliability improvements and reduce downtime through collaboration with maintenance teams.
Requirements
  • Bachelor’s degree in Chemical Engineering, Mechanical Engineering, Industrial Engineering, Manufacturing Engineering, Materials Science, or a related field.
  • 3+ years of manufacturing or process engineering experience preferred.
  • Experience in continuous manufacturing, composites, fiberglass, polymers, chemicals, or related industrial environments.
  • Skilled in process validation, root cause analysis, and statistical problem-solving techniques.
  • Strong analytical, project management, and organizational skills.
  • Effective communication and interpersonal skills across all organizational levels.
  • Proficiency in Microsoft Office and manufacturing systems.
  • Knowledge of fiberglass, composite materials, resin systems, and manufacturing processes is highly desirable.

System One, and its subsidiaries including Joulé and Mountain Ltd., are leaders in delivering outsourced services and workforce solutions across North America. We help clients get work done more efficiently and economically, without compromising quality. System One not only serves as a valued partner for our clients, but we offer eligible employees health and welfare benefits coverage options including medical, dental, vision, spending accounts, life insurance, voluntary plans, as well as participation in a 401(k) plan.

System One is an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex (including pregnancy, childbirth, or related medical conditions), sexual orientation, gender identity, age, national origin, disability, family care or medical leave status, genetic information, veteran status, marital status, or any other characteristic protected by applicable federal, state, or local law.

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