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Senior Process Development Engineer Jobs in Philadelphia, PA

Genesis AEC

Senior Process Engineer

Blue Bell, PA · On-site

$99K - $128K/yr

SENIOR PROCESS ENGINEER Do you have an innate curiosity when it comes to learning, implementing ... This position provides opportunities for personal development and growth as well as supporting and ...

Genesis AEC

Senior Process Engineer

Blue Bell, PA · On-site

$99K - $128K/yr

SENIOR PROCESS ENGINEER Do you have an innate curiosity when it comes to learning, implementing ... This position provides opportunities for personal development and growth as well as supporting and ...

Abzena Inc.

Process Engineer II/Sr

Bristol, PA · On-site

$101K - $131K/yr

The Senior Process Engineer provides advanced process engineering support and technical leadership ... development. * Develop and implement process improvements and engineering solutions that enhance ...

PM Group

Senior Process Engineer

Conshohocken, PA

$102K - $132K/yr

Overview The Senior Process Engineer position is an exciting opportunity to join PM Group's quickly ... Mass Balance, PFD and P&ID development for typical biopharmaceutical process unit operations ...

PM Group

Senior Process Engineer

Conshohocken, PA · On-site

$102K - $132K/yr

The Senior Process Engineer is mentored by more senior level engineering team members and, conversely, will be involved with the mentoring and development of less experienced process engineering team ...

Wood Plc

Senior Process Engineer

Philadelphia, PA · On-site +1

$104K - $135K/yr

Overview / Responsibilities Senior Process Engineer (Life Sciences) Wood is currently seeking a ... Participating in project planning, cost development, and project scheduling * Maintaining effective ...

Keystone Engineering Group

Senior Process Engineer

Frazer, PA · Hybrid

$102K - $132K/yr

Senior Process Engineer Keystone Engineering Group, Inc. is a Professional Engineering Firm and ... Training, Professional Development and Career Pathing * Casual Dress Code * Employee Referral Bonus

Veranova

Senior Process Safety Engineer

West Deptford, NJ · On-site

$120 - $125/hr

Senior Process Safety Engineer Full Time - Salary West Deptford, NJ, US 4 days ago Requisition ID ... Veranova is a global leader in the development and manufacturing of complex active pharmaceutical ...

Genesis AEC

Senior Process Architect

Philadelphia, PA · On-site

$94K - $120K/yr

Senior Process Architect WHO WE ARE We're Genesis AEC - an award-winning architecture, engineering ... Oversees development of process architecture-related construction drawings and specifications that ...

Genesis AEC

Senior Process Architect

Blue Bell, PA · On-site

$94K - $120K/yr

Senior Process Architect WHO WE ARE We're Genesis AEC - an award-winning architecture, engineering ... Oversees development of process architecture-related construction drawings and specifications that ...

TAI

Senior Process Utilities Engineer

New Castle, DE · On-site

$125K - $175K/yr

As a Senior Process (Utilities) Engineer/SME, you will lead the design and coordination of ... Professional Development, Tuition Reimbursement, and Association Membership Reimbursements.

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All JobsProcess Development Engineer JobsSenior Process Development Engineer JobsSenior Process Development Engineer Jobs in Philadelphia, PA

Senior Process Development Engineer information

See Philadelphia, PA salary details

$75.7K

$122.2K

$172.1K

How much do senior process development engineer jobs pay per year?

As of Sep 4, 2026, the average yearly pay for senior process development engineer in Philadelphia, PA is $122,217.00, according to ZipRecruiter salary data. Most workers in this role earn between $104,900.00 and $135,700.00 per year, depending on experience, location, and employer.

What does a senior process development engineer do?

A Senior Process Development Engineer is responsible for designing, developing, and optimizing manufacturing processes to improve efficiency, quality, and cost-effectiveness. They often lead teams in scaling up processes from the laboratory to full production, troubleshoot technical issues, and implement new technologies or methods. Additionally, they collaborate with cross-functional teams, including R&D, quality assurance, and production, to ensure processes meet regulatory and safety standards. Their expertise helps companies maintain competitive advantages and meet production goals.

What are the key skills and qualifications needed to thrive as a senior process development engineer?

To thrive as a Senior Process Development Engineer, you need a strong background in chemical or mechanical engineering, process optimization, and project management, typically supported by a relevant engineering degree. Familiarity with CAD software, process simulation tools (such as Aspen Plus or MATLAB), and Six Sigma or Lean Manufacturing certifications is often required. Excellent problem-solving, leadership, and communication skills help you coordinate cross-functional teams and drive continuous improvement. These skills are crucial for developing efficient, scalable processes that meet quality standards and business goals.

What are some common challenges a senior process development engineer may face when scaling up a new process from the lab to full production?

Senior Process Development Engineers often encounter challenges such as maintaining product quality and consistency when transitioning from small-scale laboratory experiments to large-scale manufacturing. This process typically involves troubleshooting equipment limitations, optimizing process parameters, and ensuring compliance with safety and regulatory standards. Effective collaboration with cross-functional teams, such as R&D, manufacturing, and quality assurance, is crucial to address these challenges and achieve a smooth scale-up. Adaptability and problem-solving skills are essential to navigate unexpected issues that may arise during this transition.

What is the difference between Senior Process Development Engineer vs Process Engineer?

AspectSenior Process Development EngineerProcess Engineer
CredentialsBachelor's or Master's in Chemical, Mechanical, or Industrial Engineering; experience in process developmentBachelor's degree in Engineering or related field; entry to mid-level experience
Work EnvironmentResearch and development labs, manufacturing facilities, cross-functional teamsManufacturing plants, production lines, process optimization teams
Industry UsagePharmaceuticals, chemicals, biotech, manufacturingManufacturing, chemical processing, consumer goods

The main difference is that Senior Process Development Engineers focus on developing and optimizing new processes, often in R&D settings, while Process Engineers typically oversee existing manufacturing processes to improve efficiency and quality. Senior roles involve more strategic planning and innovation, whereas Process Engineers focus on day-to-day process operations.

What are popular job titles related to Senior Process Development Engineer jobs in Philadelphia, PA?

For Senior Process Development Engineer jobs in Philadelphia, PA, the most frequently searched job titles are:

What job categories do people searching Senior Process Development Engineer jobs in Philadelphia, PA look for?

The top searched job categories for Senior Process Development Engineer jobs in Philadelphia, PA are:

What cities near Philadelphia, PA are hiring for Senior Process Development Engineer jobs?

Cities near Philadelphia, PA with the most Senior Process Development Engineer job openings:

Senior Process Development Engineer jobs near you
Infographic showing various Senior Process Development Engineer job openings in Philadelphia, PA as of August 2026, with employment types broken down into 1% As Needed, 82% Full Time, 15% Part Time, and 2% Contract. Highlights an 91% Physical, 3% Hybrid, and 6% Remote job distribution, with an average salary of $122,217 per year, or $58.8 per hour.

Downstream Process Development Engineer

Eurofins Scientific

West Point, PA • On-site

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

This job post has expired 3 days ago. Applications are no longer accepted.

Eurofins rating

7.5

Company rating: 7.5 out of 10

Based on 181 frontline employees who took The Breakroom Quiz

64th of 121 rated laboratories

Job description

Company Description

Eurofins Scientific is an international life sciences company, providing a unique range of analytical testing services to clients across multiple industries, to make life and our environment safer, healthier and more sustainable. From the food you eat, to the water you drink, to the medicines you rely on, Eurofins laboratories work with the biggest companies in the world to ensure the products they supply are safe, their ingredients are authentic and labelling is accurate.

The Eurofins network of companies is the global leader in food, environment, pharmaceutical and cosmetic product testing and in agroscience Contract Research Organisation services. It is one of the market leaders in certain testing and laboratory services for genomics, discovery pharmacology, forensics, advanced material sciences and in the support of clinical studies, as well as having an emerging global presence in Contract Development and Manufacturing Organisations. It also has a rapidly developing presence in highly specialised and molecular clinical diagnostic testing and in-vitro diagnostic products.

In over 30 years, Eurofins has grown from one laboratory in Nantes, France to 58,000 staff across a decentralised and entrepreneurial network of 900 laboratories in over 54 countries. Eurofins companies offer a portfolio of over 200,000 analytical methods to evaluate the safety, identity, composition, authenticity, origin, traceability and purity of biological substances and products.

In 2021, Eurofins generated total revenues of EUR 6.72 billion, and has been among the best performing stocks in Europe over the past 20 years.

Job Description
  • Perform lab-scale downstream processing of vaccine adjuvant & Lipid Nanoparticle (LNP) products and process intermediates
  • Perform assays on vaccine adjuvant & LNP products, process intermediates, and related experimental samples using biochemical/analytical tests
  • Prepare solutions/reagents
  • Set-up process equipment for lab-scale experiments
  • Maintain records and experimental results following good manufacturing practices (GMP)
Qualifications

Minimum Qualifications:

  • Bachelor's degree in Engineering with 8+ years of industry experience or Masters in Engineering with 6+ years of industry experience or PhD in Engineering with 2+ years of industry experience.
  • Authorization to work in the United States indefinitely without restriction or sponsorship

The Ideal Candidate would possess:

  • Experience with adjuvant and LNP process unit operations including Extrusion, Tee-mixing, Multi-Inlet-Vortex-Mixing (MIVM), Homogenization/Microfluidization, Filtration, Tangential Flow Filtration (TFF)
  • Scale up experience related to liposome and LNP formation unit ops including, but not limited to, Extrusion, Teemixing, Microfluidization/Homogenization
  • Experience handling potent compound lipids (OEB4 & 5) and working in isolators and Ventilated Booth Enclosures (VBEs)
  • Strong computer, scientific, and organizational skill
  • Excellent communication (oral and written) and attention to detail
  • Ability to work independently and as part of a team, self-motivation, adaptability, and a positive attitude
  • Ability to learn new techniques, perform multiple tasks simultaneously, keep accurate records, follow instructions, and comply with company policies
  • Proven ability to work independently in hands-on laboratory setting
Additional Information

Position is full-time and permanent, Monday-Friday, 8am-5pm with over time as needed. Candidates currently living in a commutable distance to West Point, PA are encouraged to apply. On-site work is expected in order to be effective in this role.

  • Excellent full-time benefits including comprehensive medical coverage, dental, and vision options

  • Life and disability insurance

  • 401(k) with company match

  • Paid vacation and holidays

Eurofins USA PSS Insourcing Solutions is a Disabled and Veteran Equal Employment Opportunity employer.

What Eurofins employees say

Pay

Benefits

Hours and flexibility

Workplace

Get the full story on Breakroom

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About Eurofins

Sourced by ZipRecruiter

Industry

Scientific research and development services, biotechnology research and development and environmental consulting services

Company size

10,000+ Employees

Headquarters location

Leacock, PA, US

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