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Senior Outdoor Gear Design Jobs (NOW HIRING)

Senior Gear Design Engineer

San Jose, CA · On-site

$160K - $250K/yr

We are looking for a Senior Gear Design Engineer to own gear and transmission design for our humanoid robot's hands - some of the most power-dense, space-constrained actuators in the world. You will ...

We are looking for a Senior Gear Design Engineer to own gear and transmission design for our humanoid robot's hands - some of the most power-dense, space-constrained actuators in the world. You will ...

Production Seamstress

Lancaster, PA · On-site

$15.75 - $19.75/hr

As a Seamstress for Dutchware Gear, you will be responsible for producing high-quality outdoor gear and equipment using various fabrics and materials. You will work closely with our design team to ...

Soft Goods/Sewn Design Skills We are looking for: * Sewing * Tactical Nylon Gear * Outdoor gear (Pouches, packs, bags) * Climbing gear/equipment * Laser Cutting Hard Goods Product Design Skills we ...

Soft Goods/Sewn Design Skills We are looking for: * Sewing * Tactical Nylon Gear * Outdoor gear (Pouches, packs, bags) * Climbing gear/equipment * Laser Cutting Hard Goods Product Design Skills we ...

... the outdoors and a desire to protect it for future generations. Responsibilities • Design, develop, and validate gearboxes and actuators • Design, develop, and validate plastic gears and gear ...

... design, shipping, marketing, and media. This is an entry-level position. Our ideal hire would be ... outdoor gear, ect). * Follow all the latest tactical gear brands (Crye Precision, Spiritus Systems ...

... outdoors and a desire to protect it for future generations. Responsibilities Design, develop, and validate gearboxes and actuators Design, develop, and validate plastic gears and gear trains for ...

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Senior Outdoor Gear Design information

See salary details

$25K

$80.3K

$163.5K

How much do senior outdoor gear design jobs pay per year?

As of Aug 25, 2026, the average yearly pay for senior outdoor gear design in the United States is $80,287.00, according to ZipRecruiter salary data. Most workers in this role earn between $41,500.00 and $103,000.00 per year, depending on experience, location, and employer.

What is the difference between Senior Outdoor Gear Design vs Outdoor Gear Product Developer?

AspectSenior Outdoor Gear DesignOutdoor Gear Product Developer
CredentialsDesign degree, experience in outdoor gearDesign or engineering degree, product development experience
Work EnvironmentDesign studios, R&D labs, outdoor gear companiesProduct development teams, manufacturing settings
Industry UsageUsed by companies creating outdoor equipment and apparelUsed in outdoor gear manufacturing and product lifecycle management

Senior Outdoor Gear Design focuses on conceptualizing and creating innovative outdoor equipment designs, often leading creative teams. Outdoor Gear Product Developer handles the practical aspects of bringing designs to production, managing prototypes and manufacturing processes. Both roles are essential in outdoor gear companies but differ in their primary focus and responsibilities.

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What states have the most Senior Outdoor Gear Design jobs?

States with the most job openings for Senior Outdoor Gear Design jobs include:

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Infographic showing various Senior Outdoor Gear Design job openings in the United States as of August 2026, with employment types broken down into 90% Full Time, 7% Part Time, and 3% Contract. Highlights an 81% Physical, 5% Hybrid, and 14% Remote job distribution, with an average salary of $80,287 per year, or $38.6 per hour.

Senior Gear Design Engineer

Figure

San Jose, CA • On-site

$160K - $250K/yr

Full-time

Posted 8 days ago


Job description

Figure is an AI robotics company developing autonomous general-purpose humanoid robots. The goal of the company is to ship humanoid robots with human level intelligence. Its robots are engineered to perform a variety of tasks in the home and commercial markets. Figure is based in San Jose, CA and requires 5 days/week in-office collaboration.
We are looking for a Senior Gear Design Engineer to own gear and transmission design for our humanoid robot's hands - some of the most power-dense, space-constrained actuators in the world. You will take gear trains from first-principles sizing through validation and into mass manufacturing, defining how our robot grasps and manipulates the world.
Responsibilities:
  • Own gear design end-to-end: system-level sizing, macro and micro geometry definition, rating and life analysis, prototyping, validation, and ramp to mass production.
  • Perform gear sizing, contact/bending stress analysis, and micro-geometry optimization (profile and lead modifications) in KISSsoft to meet efficiency, durability, backlash, and NVH targets.
  • Design gears, shafts, and transmission assemblies in 3D CAD (CATIA) that satisfy extreme packaging, load, and durability requirements of a high-DOF robotic hand.
  • Define gear manufacturing strategy - cutting, grinding, powder metal, MIM, or plastics - and drive DFM with suppliers from first articles through high-volume production.
  • Generate accurate 2D drawings with gear data tables and GD&T per ASME Y14.5, and define inspection and metrology plans for incoming quality.
  • Build and run test rigs to characterize efficiency, backlash, wear, and fatigue life; correlate test data back to analytical models.
  • Collaborate closely with actuator, structures, EE, and manufacturing teams - proactively identifying risks, driving decisions, and unblocking the program without waiting to be asked.

Requirements:
  • 7+ years of experience designing gears and geared transmissions
  • Bachelor's or Master's Degree in Mechanical Engineering, Robotics, Mechatronics, or similar field
  • Demonstrated ownership of complete gear designs from initial sizing through mass manufacturing
  • Proficiency in KISSsoft (or equivalent) for gear rating, contact analysis, and micro-geometry optimization
  • Proficiency in CATIA (or equivalent high-end 3D CAD) for complex geometry and large assemblies
  • Working knowledge of AGMA/ISO gear rating standards, gear metrology, and tolerancing
  • Experience with gear manufacturing processes (hobbing, shaping, skiving, grinding, powder metal, MIM, or injection molding) and supplier development
  • A strong team player with a high sense of agency - you take ownership of outcomes, communicate openly, and elevate the people around you

Bonus Qualifications:
  • Experience with small-module, high-ratio, or high-power-density gearing (planetary, cycloidal, or strain wave)
  • Experience in robotics, surgical devices, aerospace actuation, or automotive e-drive transmissions
  • Familiarity with lubrication selection, grease DOE, and tribology for compact gearboxes
  • Experience with fatigue modeling, bearing life characterization, and accelerated life testing
  • Experience taking a product through NPI builds (EVT/DVT/PVT) and FATP at volume

The US base salary range for this full-time position is between $160,000 - $250,000 annually.
The pay offered for this position may vary based on several individual factors, including job-related knowledge, skills, and experience. The total compensation package may also include additional components/benefits depending on the specific role. This information will be shared if an employment offer is extended.