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Senior Mechanical Engineer Additive Manufacturing Jobs

Velo3D

Senior Mechanical Engineer

Fremont, CA

$145K - $170K/yr

As a Sr. Mechanical Engineer in an additive manufacturing company, you'll lead the development, and improvement of additive manufacturing processes and products, leveraging your expertise in ...

Velo3D

Senior Mechanical Engineer

Fremont, CA · On-site

$145K - $170K/yr

As a Sr. Mechanical Engineer in an additive manufacturing company, you'll lead the development, and improvement of additive manufacturing processes and products, leveraging your expertise in ...

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Senior Mechanical Engineer Additive Manufacturing information

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$74.5K

$122.6K

$171K

How much do senior mechanical engineer additive manufacturing jobs pay per year?

As of Aug 8, 2026, the average yearly pay for senior mechanical engineer additive manufacturing in the United States is $122,564.00, according to ZipRecruiter salary data. Most workers in this role earn between $104,500.00 and $138,000.00 per year, depending on experience, location, and employer.

What skills and qualifications are needed to thrive as a senior mechanical engineer additive manufacturing?

To thrive as a Senior Mechanical Engineer in Additive Manufacturing, you need advanced mechanical engineering knowledge, experience with 3D modeling, and a relevant engineering degree (often with a focus on materials or manufacturing processes). Proficiency in CAD software, simulation tools, and familiarity with various additive manufacturing systems and standards, as well as certifications like Six Sigma or ASME, are highly valued. Strong problem-solving abilities, project management skills, and effective communication set top performers apart in this role. These skills ensure the delivery of innovative, high-quality components and solutions in a rapidly evolving manufacturing environment.

What are common challenges senior mechanical engineers face in additive manufacturing, and how can they address them?

Senior Mechanical Engineers in Additive Manufacturing often encounter challenges related to material selection, process optimization, and ensuring part quality and repeatability. Navigating the limitations of additive processes, such as anisotropy and surface finish issues, requires a deep understanding of both design for additive manufacturing (DfAM) principles and the capabilities of different 3D printing technologies. Collaborating closely with multidisciplinary teams—such as materials scientists, process engineers, and quality assurance—helps address these challenges, while continued professional development and hands-on experimentation with new materials and processes support effective solutions.

What is a senior mechanical engineer additive manufacturing?

A Senior Mechanical Engineer in Additive Manufacturing is a highly experienced professional who specializes in designing, developing, and optimizing components and systems using 3D printing and other advanced manufacturing technologies. They lead projects, oversee the integration of additive manufacturing processes, and ensure that designs meet engineering standards and performance requirements. These engineers often collaborate with cross-functional teams to innovate new products, improve manufacturing efficiency, and solve complex engineering challenges.

What is the difference between Senior Mechanical Engineer Additive Manufacturing vs Mechanical Design Engineer?

AspectSenior Mechanical Engineer Additive ManufacturingMechanical Design Engineer
Required CredentialsBachelor's or Master's in Mechanical Engineering, certifications in additive manufacturingBachelor's or Master's in Mechanical Engineering, CAD certifications
Work EnvironmentR&D labs, manufacturing facilities, prototyping centersDesign offices, engineering firms, manufacturing plants
Industry UsageAdvanced manufacturing, aerospace, automotive, healthcareProduct design, industrial equipment, consumer goods

The Senior Mechanical Engineer Additive Manufacturing focuses on developing and optimizing 3D printing processes and components, often requiring specialized knowledge in additive techniques. In contrast, the Mechanical Design Engineer primarily concentrates on creating detailed product designs using CAD tools. While both roles require strong engineering fundamentals, the senior role emphasizes additive manufacturing expertise and process innovation.

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What cities are hiring for Senior Mechanical Engineer Additive Manufacturing jobs? Cities with the most Senior Mechanical Engineer Additive Manufacturing job openings:
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Senior Mechanical Engineer Additive Manufacturing jobs near you
Infographic showing various Senior Mechanical Engineer Additive Manufacturing job openings in the United States as of August 2026, with employment types broken down into 90% Full Time, 7% Part Time, 2% Contract, and 1% Nights. Highlights an 97% Physical, 1% Hybrid, and 2% Remote job distribution, with an average salary of $122,564 per year, or $58.9 per hour.

Sr. Software Engineer, Additive Manufacturing (Raptor)

SpaceX

Hawthorne, CA • On-site

$160K - $225K/yr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Re-posted 7 days ago

SpaceX rating

8.8

Company rating: 8.8 out of 10

Based on 147 frontline employees who took The Breakroom Quiz

15th of 72 rated aerospace companies

Job description

SpaceX was founded under the belief that a future where humanity is out exploring the stars is fundamentally more exciting than one where we are not. Today SpaceX is actively developing the technologies to make this possible, with the ultimate goal of enabling human life on Mars.
SR. SOFTWARE ENGINEER, ADDITIVE MANUFACTURING (RAPTOR)
We are looking for good people and driven, adaptable, resilient software engineers with experience developing software to accelerate quality, speed, and efficiency of manufacturing processes at SpaceX. Our team is building out the next generation of software for metal 3D printing. In this role, you will be developing the core software operating our additive manufacturing machines. Your scope will span controls, data acquisition, build logic, infrastructure, and in-situ monitoring. Your software will literally turn design into reality, and directly impact the most advanced rocket engines in the world. You will also contribute to the best in class in process monitoring solutions for data collection and automated analysis. You will be responsible for the future of manufacturing at SpaceX.
RESPONSIBILITIES:
  • Architect and develop software for an advanced, production-scale metal 3D printing system and the infrastructure required to verify them
  • Collaborate with automation and controls engineers to connect software to motion and control systems
  • Work with our additive manufacturing, production, and engine design engineers to develop and maintain additive software, crossing all required domains necessary to improve printed hardware outcomes via software and hardware changes
  • Develop production-ready control software and algorithms for the lasing and control systems in the printers
  • Follow and maintain high software standards and software engineering best practices, including design, code, and test reviews.

BASIC QUALIFICATIONS:
  • Bachelor's degree in computer science, engineering, math, or STEM discipline and 5+ years of software development experience; OR 8+ years of professional experience building software in lieu of a degree
  • 5+ years of experience with proficient writing production code in C++
  • Experience with modern continuous integration and continuous deployment (CI/CD) tools
  • Experience working in a Linux environment

PREFERRED SKILLS AND EXPERIENCE:
  • Experience with libraries such as QT, VTK, Boost, CUDA, and tools such as CMake
  • Experience with mechatronics, microcontrollers or FPGA computing hardware in a professional capacity
  • Real-time embedded software development experience
  • Computer geometry experience
  • Experience with laser powder bed fusion or similar additive manufacturing processes
  • Able to work effectively in a dynamic environment while assuming high levels of responsibility and demonstrating accountability for software outcomes

COMPENSATION AND BENEFITS:
Pay range:
Sr. Software Engineer: $160,000.00 - $225,000.00/per year
Your actual level and base salary will be determined on a case-by-case basis and may vary based on the following considerations: job-related knowledge and skills, education, and experience.
Base salary is just one part of your total rewards package at SpaceX. You may also be eligible for long-term incentives, in the form of company stock or long-term cash awards, as well as potential discretionary bonuses and the ability to purchase additional stock at a discount through an Employee Stock Purchase Plan. You will also receive access to comprehensive medical, vision, and dental coverage, access to a 401(k) retirement plan, short and long-term disability insurance, life insurance, paid parental leave, and various other discounts and perks. You may also accrue 3 weeks of paid vacation and will be eligible for 10 or more paid holidays per year. Employees accrue paid sick leave pursuant to Company policy which satisfies or exceeds the accrual, carryover, and use requirements of the law.
ITAR REQUIREMENTS:
  • To conform to U.S. Government export regulations, applicant must be a (i) U.S. citizen or national, (ii) U.S. lawful, permanent resident (aka green card holder), (iii) Refugee under 8 U.S.C. § 1157, or (iv) Asylee under 8 U.S.C. § 1158, or be eligible to obtain the required authorizations from the U.S. Department of State. Learn more about the ITAR here.

SpaceX is an Equal Opportunity Employer; employment with SpaceX is governed on the basis of merit, competence and qualifications and will not be influenced in any manner by race, color, religion, gender, national origin/ethnicity, veteran status, disability status, age, sexual orientation, gender identity, marital status, mental or physical disability or any other legally protected status.
Applicants wishing to view a copy of SpaceX's Affirmative Action Plan for veterans and individuals with disabilities, or applicants requiring reasonable accommodation to the application/interview process should reach out to EEOCompliance@spacex.com.

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About SpaceX

Sourced by ZipRecruiter

Industry

Aerospace product and parts manufacturing, data services, guided missile and space vehicle manufacturing and satellite telecommunications

Company size

1,001 - 5,000 Employees

Headquarters location

Hawthorne, CA, US

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