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Senior Mechanical Engineer Additive Manufacturing Jobs

Astranis

Manufacturing Engineer, Additive

San Francisco, CA · On-site

$86K - $110K/yr

This Engineer owns the entire lifecycle of our additive components - from working closely with the mechanical engineering team to ensure parts are designed for manufacturability to developing ...

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Senior Mechanical Engineer Additive Manufacturing information

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$74.5K

$122.6K

$171K

How much do senior mechanical engineer additive manufacturing jobs pay per year?

As of Aug 28, 2026, the average yearly pay for senior mechanical engineer additive manufacturing in the United States is $122,564.00, according to ZipRecruiter salary data. Most workers in this role earn between $104,500.00 and $138,000.00 per year, depending on experience, location, and employer.

What is a senior mechanical engineer additive manufacturing?

A Senior Mechanical Engineer in Additive Manufacturing is a highly experienced professional who specializes in designing, developing, and optimizing components and systems using 3D printing and other advanced manufacturing technologies. They lead projects, oversee the integration of additive manufacturing processes, and ensure that designs meet engineering standards and performance requirements. These engineers often collaborate with cross-functional teams to innovate new products, improve manufacturing efficiency, and solve complex engineering challenges.

What skills and qualifications are needed to thrive as a senior mechanical engineer additive manufacturing?

To thrive as a Senior Mechanical Engineer in Additive Manufacturing, you need advanced mechanical engineering knowledge, experience with 3D modeling, and a relevant engineering degree (often with a focus on materials or manufacturing processes). Proficiency in CAD software, simulation tools, and familiarity with various additive manufacturing systems and standards, as well as certifications like Six Sigma or ASME, are highly valued. Strong problem-solving abilities, project management skills, and effective communication set top performers apart in this role. These skills ensure the delivery of innovative, high-quality components and solutions in a rapidly evolving manufacturing environment.

What are common challenges senior mechanical engineers face in additive manufacturing, and how can they address them?

Senior Mechanical Engineers in Additive Manufacturing often encounter challenges related to material selection, process optimization, and ensuring part quality and repeatability. Navigating the limitations of additive processes, such as anisotropy and surface finish issues, requires a deep understanding of both design for additive manufacturing (DfAM) principles and the capabilities of different 3D printing technologies. Collaborating closely with multidisciplinary teams—such as materials scientists, process engineers, and quality assurance—helps address these challenges, while continued professional development and hands-on experimentation with new materials and processes support effective solutions.

What is the difference between Senior Mechanical Engineer Additive Manufacturing vs Mechanical Design Engineer?

AspectSenior Mechanical Engineer Additive ManufacturingMechanical Design Engineer
Required CredentialsBachelor's or Master's in Mechanical Engineering, certifications in additive manufacturingBachelor's or Master's in Mechanical Engineering, CAD certifications
Work EnvironmentR&D labs, manufacturing facilities, prototyping centersDesign offices, engineering firms, manufacturing plants
Industry UsageAdvanced manufacturing, aerospace, automotive, healthcareProduct design, industrial equipment, consumer goods

The Senior Mechanical Engineer Additive Manufacturing focuses on developing and optimizing 3D printing processes and components, often requiring specialized knowledge in additive techniques. In contrast, the Mechanical Design Engineer primarily concentrates on creating detailed product designs using CAD tools. While both roles require strong engineering fundamentals, the senior role emphasizes additive manufacturing expertise and process innovation.

What cities are hiring for Senior Mechanical Engineer Additive Manufacturing jobs?

Cities with the most Senior Mechanical Engineer Additive Manufacturing job openings:

What are the most commonly searched types of Mechanical Engineer Additive Manufacturing jobs?

The most popular types of Mechanical Engineer Additive Manufacturing jobs are:

What states have the most Senior Mechanical Engineer Additive Manufacturing jobs?

States with the most job openings for Senior Mechanical Engineer Additive Manufacturing jobs include:

Senior Mechanical Engineer Additive Manufacturing jobs near you
Infographic showing various Senior Mechanical Engineer Additive Manufacturing job openings in the United States as of August 2026, with employment types broken down into 90% Full Time, 7% Part Time, 2% Contract, and 1% Nights. Highlights an 97% Physical, 1% Hybrid, and 2% Remote job distribution, with an average salary of $122,564 per year, or $58.9 per hour.

Manufacturing Engineer, Additive

Astranis

San Francisco, CA

$86K - $110K/yr

Full-time

Re-posted 14 days ago

Job description

Manufacturing Engineer, Additive

This role is our first Manufacturing Engineer focused on additive manufacturing and will be responsible for building Astranis's additive manufacturing capability from the ground up. This Engineer owns the entire lifecycle of our additive components - from working closely with the mechanical engineering team to ensure parts are designed for manufacturability to developing production processes, tooling, and inspection procedures on the factory floor. The Manufacturing Engineer is a highly cross-functional role requiring both technical and hands on skills to bridge the gap between design and production. A successful candidate will apply knowledge of GD&T, 5-axis CNC machining, additive qualification processes, and CMM/ optical inspection to solve difficult problems in real time and drive improvements that directly impact our ability to get to space faster. 

Role

  • Own additive metal by developing Astranis's Laser Bed Powder Fusion process from the ground up.
  • Own PEEK, ULTEM, and other engineered thermoplastic 3D printing processes.  
  • Work with design engineering to drive Design for Additive Manufacturing (DFAM), including participating in design reviews and assisting in tolerance stack up analysis.
  • Develop standard operating procedures for printer calibration and maintenance.
  • Develop process monitoring capability and print quality inspection criteria to ensure high print quality with minimal yield loss.
  • Develop qualification tests and standard coupons for printed part quality and as-printed material properties.
  • Write work instructions, work order templates, process specifications, and other build documents.
  • Troubleshoot non-conformances on the floor to determine a disposition, root cause, and drive corrective actions. 
  • Assist in machining and programming operations as required for R&D and production.
  • Assist in designing and creating fixturing for production.
  • Work with supplier quality and contract manufacturers, to develop their manufacturing and quality processes and respond to questions and issues.
  • Design and implement lean systems for continuous improvement.
  • Own 5S activities throughout the additive manufacturing area.

Requirements

  • Bachelor's degree in mechanical engineering, manufacturing engineering, physics, or equivalent technical degree.
  • 2+ years of direct professional experience in additive manufacturing, more specifically metal (Laser Bed Powder Fusion).
  • Experience with explosive/combustible powder storage and handling best practices. 
  • Familiarity with additive software (nTop, 3DXpert, Materialise Magics, Netfabbm Ansys Additivem Altair Inspire Print 3D, or equivalents)
  • 1+ years of experience in CNC machining, with exposure to complex machining centers (5-axis mills).
  • Experience with 3D CAD software (Solidworks, Siemens NX, or similar).
  • Highly competent in GD&T and drawing reviews.
  • Experience in writing technical documents. 
  • Knowledge of different manufacturing process and their general quality capability. 
  • Mechanical design experience including creating solid models and prints.
  • Must be onsite 5 days a week.

Bonus

  • Masters degree in relevant STEM field, especially with applications in Additive Manufacturing.
  • Experience with advanced post processing techniques such as annealing and Hot Isostatic Pressing. 
  • Experience with CAM software (Fusion 360, Mastercam, Siemens NX, or similar).
  • Hands on experience working as a Machinist programming and running 5-axis parts. 
  • Experience working with complex machining centers (mill/ turns, horizontals, multi-channel machines, and automated systems).
  • Has worked with contract manufacturers to set up and qualify manufacturing processes.
  • Hands-on experience reading and interpreting first article inspection reports, using precision hand tools, and implementing tolerance stack up analysis on parts.
  • Experience with MES/ MRP systems in a production environment. 

Apply