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Senior Mechanical Engineer Additive Manufacturing Jobs

Brose

Additive Manufacturing Engineer

Auburn Hills, MI · On-site

Bachelor's degree in Mechanical Engineering, Manufacturing Engineering, Additive Manufacturing, or similar. * Strong knowledge of Design for Additive Manufacturing (DfAM) principles. * Proficiency in ...

Brose

Additive Manufacturing Engineer

Auburn Hills, MI · On-site

Bachelor's degree in Mechanical Engineering, Manufacturing Engineering, Additive Manufacturing, or similar. * Strong knowledge of Design for Additive Manufacturing (DfAM) principles. * Proficiency in ...

Anno.ai

$109K - $144K/yr

Position Overview As a Senior Mechanical Engineer at Anno.Ai, you will design, develop, prototype ... Experience with additive manufacturing, rapid prototyping, environmental hardening, pressure ...

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Senior Mechanical Engineer Additive Manufacturing information

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$74.5K

$122.6K

$171K

How much do senior mechanical engineer additive manufacturing jobs pay per year?

As of Jul 13, 2026, the average yearly pay for senior mechanical engineer additive manufacturing in the United States is $122,564.00, according to ZipRecruiter salary data. Most workers in this role earn between $104,500.00 and $138,000.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Senior Mechanical Engineer in Additive Manufacturing, and why are they important?

To thrive as a Senior Mechanical Engineer in Additive Manufacturing, you need advanced mechanical engineering knowledge, experience with 3D modeling, and a relevant engineering degree (often with a focus on materials or manufacturing processes). Proficiency in CAD software, simulation tools, and familiarity with various additive manufacturing systems and standards, as well as certifications like Six Sigma or ASME, are highly valued. Strong problem-solving abilities, project management skills, and effective communication set top performers apart in this role. These skills ensure the delivery of innovative, high-quality components and solutions in a rapidly evolving manufacturing environment.

What are some common challenges Senior Mechanical Engineers face when working in Additive Manufacturing, and how can they address them?

Senior Mechanical Engineers in Additive Manufacturing often encounter challenges related to material selection, process optimization, and ensuring part quality and repeatability. Navigating the limitations of additive processes, such as anisotropy and surface finish issues, requires a deep understanding of both design for additive manufacturing (DfAM) principles and the capabilities of different 3D printing technologies. Collaborating closely with multidisciplinary teams—such as materials scientists, process engineers, and quality assurance—helps address these challenges, while continued professional development and hands-on experimentation with new materials and processes support effective solutions.

What is a Senior Mechanical Engineer in Additive Manufacturing?

A Senior Mechanical Engineer in Additive Manufacturing is a highly experienced professional who specializes in designing, developing, and optimizing components and systems using 3D printing and other advanced manufacturing technologies. They lead projects, oversee the integration of additive manufacturing processes, and ensure that designs meet engineering standards and performance requirements. These engineers often collaborate with cross-functional teams to innovate new products, improve manufacturing efficiency, and solve complex engineering challenges.

What is the difference between Senior Mechanical Engineer Additive Manufacturing vs Mechanical Design Engineer?

AspectSenior Mechanical Engineer Additive ManufacturingMechanical Design Engineer
Required CredentialsBachelor's or Master's in Mechanical Engineering, certifications in additive manufacturingBachelor's or Master's in Mechanical Engineering, CAD certifications
Work EnvironmentR&D labs, manufacturing facilities, prototyping centersDesign offices, engineering firms, manufacturing plants
Industry UsageAdvanced manufacturing, aerospace, automotive, healthcareProduct design, industrial equipment, consumer goods

The Senior Mechanical Engineer Additive Manufacturing focuses on developing and optimizing 3D printing processes and components, often requiring specialized knowledge in additive techniques. In contrast, the Mechanical Design Engineer primarily concentrates on creating detailed product designs using CAD tools. While both roles require strong engineering fundamentals, the senior role emphasizes additive manufacturing expertise and process innovation.

More about Senior Mechanical Engineer Additive Manufacturing jobs
What cities are hiring for Senior Mechanical Engineer Additive Manufacturing jobs? Cities with the most Senior Mechanical Engineer Additive Manufacturing job openings:
What are the most commonly searched types of Mechanical Engineer Additive Manufacturing jobs? The most popular types of Mechanical Engineer Additive Manufacturing jobs are:
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Senior Mechanical Engineer Additive Manufacturing jobs near you
Infographic showing various Senior Mechanical Engineer Additive Manufacturing job openings in the United States as of July 2026, with employment types broken down into 1% As Needed, 91% Full Time, 5% Part Time, 2% Contract, and 1% Nights. Highlights an 96% Physical, 1% Hybrid, and 3% Remote job distribution, with an average salary of $122,564 per year, or $58.9 per hour.

Senior Mechanical Engineer - Aerosol Jet Systems

Optomec Inc

Saint Paul, MN

$103K - $137K/yr

Other

Re-posted 10 days ago

Job description

Description

Senior Mechanical Engineer - Aerosol Jet Systems

Optomec is seeking a highly creative and innovative Senior Mechanical Engineer to join our Aerosol Jet team. This role requires an entrepreneurial mindset, exceptional mechanical design capabilities, and the ability to think beyond conventional solutions to develop next-generation additive manufacturing systems.

Requirements

Required Qualifications

Bachelor of Science (B.S.) in Mechanical Engineering from an accredited institution is required; Master's degree or other advanced engineering degree is preferred.

Minimum 5 years of mechanical engineering experience with a proven track record of successful product development and innovation.

Exceptional creativity and mechanical design skills with a demonstrated ability to conceive, develop, and implement innovative solutions to complex engineering challenges.

Strong mechanical design expertise with the ability to develop complex systems from concept through production.

Advanced proficiency in 3D CAD design software (SolidWorks preferred).

Experience with 3D printing, additive manufacturing, advanced manufacturing technologies, or precision equipment is highly desirable.

Demonstrated entrepreneurial mindset and ability to think outside the box to create differentiated products and technologies.

Thrives in a fast-paced startup environment with the ability to self-organize, prioritize effectively, and execute with a high level of discipline, accountability, and ownership.

Strong engineering fundamentals in mechanics, materials, manufacturing processes, thermal systems, and system integration.

Understanding of both mechanical and electrical engineering principles is highly desirable. Candidates should be comfortable working at the intersection of mechanical, electrical, software, and process engineering disciplines.

Ability to understand and troubleshoot electromechanical systems, including motion control, sensors, actuators, motors, pneumatics, electrical interfaces, wiring, and system integration.

Experience collaborating with electrical engineers on system architecture, hardware integration, controls development, and product validation.

Knowledge of automation systems, robotics, industrial controls, data acquisition systems, and machine design is a strong plus.

Experience designing precision electromechanical systems, mechanisms, and industrial equipment.

Demonstrated ability to work independently with minimal supervision while maintaining strong collaboration across multidisciplinary teams.

Strong communication, organizational, and project management skills.

History of successfully delivering high-quality engineering solutions from concept through commercialization.

Preferred Qualifications

Experience with industrial automation, robotics, semiconductor equipment, printed electronics, or additive manufacturing equipment.

Knowledge of Design for Manufacturing (DFM), Design for Assembly (DFA), reliability engineering, and product lifecycle management.

Experience with prototype development, testing, validation, root-cause analysis, and continuous improvement methodologies.

Experience working in small, agile, high-growth organizations where flexibility and initiative are critical to success.

Apply