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Senior Manufacturing Test Engineer Jobs (NOW HIRING)

The Senior Manufacturing Test Engineer leads the development, implementation, and optimization of manufacturing test processes and advanced automated test systems. This role ensures product quality ...

Seeking a Senior Manufacturing & Test Engineer to bridge the gap between R&D sensor system prototype builds and scaling for manufacturing. In this senior role, you will own the end-to-end production ...

Seeking a Senior Manufacturing & Test Engineer to bridge the gap between R&D sensor system prototype builds and scaling for manufacturing. In this senior role, you will own the end-to-end production ...

Actively participate in the definition and evolution of the manufacturing test software environment * Factory Sustaining Responsibilities * Support production activity within ST Engineering iDirect ...

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Senior Manufacturing Test Engineer information

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How much do senior manufacturing test engineer jobs pay per year?

As of Aug 23, 2026, the average yearly pay for senior manufacturing test engineer in the United States is $110,749.00, according to ZipRecruiter salary data. Most workers in this role earn between $68,000.00 and $147,500.00 per year, depending on experience, location, and employer.

What does a senior manufacturing test engineer do?

A Senior Manufacturing Test Engineer is responsible for designing, developing, and implementing tests and procedures to ensure that manufactured products meet required quality and performance standards. They work closely with product design, manufacturing, and quality teams to create automated and manual testing systems, troubleshoot issues, and optimize test processes. Their expertise helps improve product reliability, reduce defects, and streamline production. Additionally, they often mentor junior engineers and lead projects to enhance manufacturing efficiency.

What are the key skills and qualifications needed to thrive as a senior manufacturing test engineer?

To thrive as a Senior Manufacturing Test Engineer, you need a strong background in electrical or mechanical engineering, experience with test plan development, and a relevant bachelor’s degree. Expertise in tools such as LabVIEW, test automation software, statistical analysis packages, and knowledge of industry standards or certifications like Six Sigma are commonly required. Exceptional problem-solving abilities, attention to detail, and strong communication skills distinguish top performers in this role. These skills ensure the efficient identification and resolution of manufacturing issues, leading to high product quality and optimized production processes.

What are some common challenges faced by senior manufacturing test engineers during the production ramp-up phase?

During production ramp-up, Senior Manufacturing Test Engineers often encounter challenges such as rapidly identifying and resolving test system bottlenecks, ensuring test coverage for new or modified products, and coordinating with cross-functional teams to implement process changes. Balancing the need for thorough test validation with tight production deadlines can also be demanding. Effective communication with design, manufacturing, and quality teams is crucial to address issues quickly and maintain product quality standards.

What is the difference between Senior Manufacturing Test Engineer vs Manufacturing Test Engineer?

AspectSenior Manufacturing Test EngineerManufacturing Test Engineer
CredentialsBachelor's degree in engineering or related field; experience preferredBachelor's degree in engineering or related field; entry-level or less experience
Work EnvironmentManufacturing facilities, R&D labs, quality assuranceManufacturing facilities, production lines
ResponsibilitiesDesigning test procedures, troubleshooting, process improvementsExecuting tests, data collection, basic troubleshooting

The main difference is experience level and scope. Senior Manufacturing Test Engineers typically lead testing processes, develop procedures, and troubleshoot complex issues, while Manufacturing Test Engineers focus on executing tests and supporting production. Both roles require similar technical skills and work in manufacturing environments, but the senior role involves more responsibility and strategic input.

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Infographic showing various Senior Manufacturing Test Engineer job openings in the United States as of August 2026, with employment types broken down into 1% As Needed, 85% Full Time, 10% Part Time, 3% Contract, and 1% Nights. Highlights an 93% Physical, 1% Hybrid, and 6% Remote job distribution, with an average salary of $110,749 per year, or $53.2 per hour.

Senior Manufacturing Test Engineer

Beta Bionics

Irvine, CA • On-site

$110K - $135K/yr

Full-time

Medical, Dental, Retirement, PTO

Re-posted 17 days ago


Job description

About Beta Bionics
Beta Bionics, Inc. is a medical technology company dedicated to bringing innovative type 1 diabetes management solutions to the many, not the few. We are committed to bringing better access to better solutions - and a better life for those living with diabetes - with the world's first bionic pancreas called the iLet. The iLet Bionic Pancreas is the first and only insulin delivery system that does not require carb counting*, bolusing, correction factors, or pre-set basal rates. The only number needed to get started with the iLet Bionic Pancreas is a user's weight - the iLet does the rest. The iLet lets users "Go Bionic" with their diabetes management.
*User must be carb aware.
Successful candidates will be working with highly experienced colleagues, who are amongst the best in their fields. We have a mission-driven, passionate and collaborative culture where you will have a high degree of empowerment and opportunity to make a significant impact.
Please contact us if you fit the profile below and if you are interested in joining the Beta Bionics team!
Summary/Objective:
The Senior Manufacturing Test Engineer leads the development, implementation, and optimization of manufacturing test processes and advanced automated test systems. This role ensures product quality and reliability by designing robust test methods, developing scalable software-driven solutions, and owning the full equipment validation lifecycle, including in-house Factory Acceptance Testing (FAT), Site Acceptance Testing (SAT), and IQ/OQ/PQ. The role also drives technical leadership, standardization, and continuous improvement across manufacturing operations.
Primary Duties and Responsibilities
[Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions. Qualified candidates who need a reasonable accommodation with the application process and/or to perform the essential functions of the position should notify the company's HR contact]
  • Lead design, development, and validation of manufacturing test methods, fixtures, and complex automated test systems
  • Architect, develop, and maintain scalable test software using Python for data acquisition, execution, and analysis
  • Integrate test hardware with software platforms (DAQ systems, sensors, PLCs) and ensure system-level performance
  • Drive test automation, data integrity, and system standardization across manufacturing lines
  • Define and lead test strategy for new product introduction (NPI) and scale to production
  • Own and lead in-house Factory Acceptance Testing (FAT) to verify equipment functionality and performance
  • Lead Site Acceptance Testing (SAT), installation, and commissioning activities
  • Define and drive full validation lifecycle (IQ/OQ/PQ) including protocol development and execution
  • Troubleshoot complex system-level issues across hardware, software, and processes
  • Analyze large datasets using Python, SQL, or similar tools to drive yield improvement and cost reduction
  • Collaborate and lead cross-functional technical discussions with R&D, Quality, Manufacturing, and leadership
  • Develop and maintain test documentation, software scripts, FAT/SAT protocols, and validation reports
  • Ensure compliance with regulatory standards (FDA, ISO 13485, GMP)
  • Mentor junior engineers and technicians
  • Lead continuous improvement initiatives and test automation roadmap development

Required Qualifications
  • Bachelor's (Master's preferred) in Electrical, Mechanical, Biomedical, Computer Engineering, or related field
  • 5-8+ years of experience in manufacturing test engineering
  • Advanced experience with Python programming (test automation, data analysis, equipment control)
  • Strong experience leading in-house FAT/SAT and validation (IQ/OQ/PQ)
  • Deep knowledge of test equipment and systems (DAQ, sensors, PLCs, automation)
  • Strong problem-solving and root cause analysis skills (5 Whys, Fishbone, DOE)

Preferred Qualifications
  • Experience designing custom automated equipment and test platforms
  • Strong data analytics and visualization skills (Python, SQL, Pandas)
  • Experience with MES systems and digital manufacturing integration
  • Medical device or highly regulated industry experience
  • Lean / Six Sigma certification (Black Belt preferred)

Key Competencies
  • Technical leadership and system-level thinking
  • Strong software + hardware integration expertise
  • Ownership of full validation lifecycle (FAT → SAT → IQ/OQ/PQ)
  • Hands-on troubleshooting across hardware and software systems
  • Strategic mindset with strong execution capability
  • Excellent cross-functional communication and leadership skills

Work Environment and Personal Protective Equipment
  • This job operates in a professional office environment. This role routinely uses standard office equipment such as computers, phones, photocopiers, and scanners.
  • Personal Protective Equipment may be required for laboratory or field work.

Physical Demands
  • While performing the duties of this job, the employee is regularly required to stand; walk; sit; use hands to handle or feel; reach with hands and arms; climb or balance; stoop, kneel, crouch, see, talk, or hear.
  • Specific vision abilities required by this job include close vision, color vision, and ability to adjust focus.
  • Employee must occasionally lift and/or move up to 50 pounds.
  • Wears personal protective equipment as required.
  • This position requires up to five (5%) percent travel.

Location
  • This position is based out of our office in Irvine, California.

Salary Range
$110,000 - $135,000
Benefits
  • Comprehensive medical and dental coverage
  • FSA and HSA Plan Options, including an annual company contribution to the HSA
  • 401(k) program with employer match
  • Generous vacation accrual and paid holiday schedule

Equal Employment Opportunity Statement
It is the policy of Beta Bionics to provide equal employment opportunity to all persons regardless of age, color, national origin, citizenship status, physical or mental disability, race, religion, creed, gender, sex, sexual orientation, gender identity and/or expression, genetic information, marital status, status with regard to public assistance, veteran status, or any other characteristic protected by federal, state or local law. In addition, Beta Bionics will provide reasonable accommodations for qualified individuals with disabilities.