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Senior Manufacturing Process Engineer Jobs in Chicago, IL

Amsted Automotive

Senior Process Engineer

Geneva, IL · On-site

$123.64 - $157.47/hr

SENIO009519 Description Amsted Automotive, Burgess-Norton division is seeking an experienced Senior ... Manage Manufacturing / Process Engineering projects for Cold Form & Finishing facilities and ...

New

Amsted Automotive Group

Senior Process Engineer

Geneva, IL · On-site

$123K - $157K/yr

Amsted Automotive, Burgess-Norton division is seeking an experienced Senior Process Engineer to ... Manage Manufacturing / Process Engineering projects for Cold Form & Finishing facilities and ...

Xylem

Sr Manufacturing Engineer

Morton Grove, IL · On-site

$90K - $123K/yr

... Sr. Manufacturing Engineer to lead the development and optimization of manufacturing ... processes, administer capital investments, and implement efficient systems that improve ...

Xylem

Sr Manufacturing Engineer

Morton Grove, IL · On-site

$90K - $123K/yr

... Sr. Manufacturing Engineer to lead the development and optimization of manufacturing ... processes, administer capital investments, and implement efficient systems that improve ...

ITW Hi-Cone

Senior Process Engineer

Itasca, IL · On-site

$101K - $131K/yr

Leveraging extensive hands-on manufacturing experience, the Senior Process Engineer develops and implements global manufacturing standards, leads process optimization efforts, supports capital ...

Xylem

Sr Manufacturing Engineer

Morton Grove, IL · On-site

$90K - $123K/yr

... Sr. Manufacturing Engineer to lead the development and optimization of manufacturing ... processes, administer capital investments, and implement efficient systems that improve ...

Ingredion

Senior Process Engineer

Bedford Park, IL · On-site

$102K - $136K/yr

As a Senior Process Engineer, you will be responsible for designing, optimizing, and standardizing manufacturing processes across plants of varying scale. This role leads cross-functional initiatives ...

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Showing results 21-40

All JobsManufacturing Process Engineer JobsSenior Manufacturing Process Engineer JobsSenior Manufacturing Process Engineer Jobs in Chicago, IL

Senior Manufacturing Process Engineer information

See Chicago, IL salary details

$77.3K

$124.8K

$175.6K

How much do senior manufacturing process engineer jobs pay per year?

As of Aug 8, 2026, the average yearly pay for senior manufacturing process engineer in Chicago, IL is $124,767.00, according to ZipRecruiter salary data. Most workers in this role earn between $107,100.00 and $138,600.00 per year, depending on experience, location, and employer.

What are the main challenges a senior manufacturing process engineer faces when implementing process improvements?

One of the primary challenges Senior Manufacturing Process Engineers encounter is balancing the need for process innovation with maintaining production efficiency and product quality. Implementing new technologies or methodologies often requires extensive cross-functional collaboration, training, and sometimes overcoming resistance to change from team members. Additionally, ensuring that process improvements comply with industry regulations and safety standards can add complexity. However, these challenges provide valuable opportunities to develop leadership skills and drive significant impact within the organization.

What are the key skills and qualifications needed to thrive as a senior manufacturing process engineer, and why are they important?

To thrive as a Senior Manufacturing Process Engineer, you need a strong background in engineering principles, process optimization, and manufacturing systems, typically with a bachelor's or master's degree in engineering and relevant industry experience. Familiarity with CAD/CAM software, Lean Six Sigma methodologies, and statistical process control tools is highly valued, along with certifications such as Six Sigma Green or Black Belt. Exceptional problem-solving abilities, leadership, and effective communication are crucial soft skills for driving process improvements and collaborating across teams. These skills ensure efficient production, high product quality, and continuous operational enhancements in a competitive manufacturing environment.

What does a senior manufacturing process engineer do?

A Senior Manufacturing Process Engineer is responsible for designing, analyzing, and improving manufacturing processes to increase efficiency, quality, and safety in production environments. They lead projects to implement new technologies, troubleshoot process issues, and optimize workflows. They also work closely with cross-functional teams to ensure that products meet industry standards and regulatory requirements. Additionally, they mentor junior engineers and support continuous improvement initiatives within the organization.

What is the difference between Senior Manufacturing Process Engineer vs Manufacturing Engineer?

AspectSenior Manufacturing Process EngineerManufacturing Engineer
Required CredentialsBachelor's degree in engineering, 5+ years experience, possibly certifications like Six SigmaBachelor's degree in engineering or related field, 1-3 years experience
Work EnvironmentOversees process improvements, leads projects, collaborates with cross-functional teamsSupports manufacturing operations, implements process changes, troubleshoots production issues
Employer & Industry UsageUsed in manufacturing plants, automotive, aerospace, electronics industriesCommon in similar industries, entry to mid-level roles in manufacturing

The main difference is that a Senior Manufacturing Process Engineer typically has more experience, takes on leadership roles, and oversees complex process improvements, while a Manufacturing Engineer focuses on supporting and implementing manufacturing processes at a more operational level.

What are popular job titles related to Senior Manufacturing Process Engineer jobs in Chicago, IL? For Senior Manufacturing Process Engineer jobs in Chicago, IL, the most frequently searched job titles are:
What job categories do people searching Senior Manufacturing Process Engineer jobs in Chicago, IL look for? The top searched job categories for Senior Manufacturing Process Engineer jobs in Chicago, IL are:
Senior Manufacturing Process Engineer jobs near you
Infographic showing various Senior Manufacturing Process Engineer job openings in Chicago, IL as of August 2026, with employment types broken down into 1% As Needed, 78% Full Time, 16% Part Time, 4% Contract, and 1% Nights. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $124,767 per year, or $60 per hour.

Process Engineer - Manufacturing background

Sparks Group

Bolingbrook, IL

$82K - $86K/yr

Full-time

Medical, Life, Retirement

Re-posted 4 days ago

Job description

Job Summary/Company: Our client is looking for a (Manufacturing) Process Engineer to join their team. The Process Engineer is responsible for providing hands-on process improvements using a combination of Engineering and Lean skill sets to support our key performance indicators of Safety, Quality, Delivery, Cost and Innovation. Responsible for the technical components of quality in card manufacturing and services. Plans, directs and carries out work flow design and R&D assignments. This position is 5 days per week onsite.
Responsibilities:
  • Drive the advancement of manufacturing operational processes and material replenishment systems to meet client pull demands.
  • Optimize systems, flow creation, equipment performance and resources. Lead the tactical efforts towards the achievement of the strategic plan objectives.
  • Drive the promotion and facilitation of Lean Engineering events supporting the entire value chain. This position will focus on key cross functional process
    and system improvements allowing us to accelerate the standardization, stability, and simplification in the manufacturing and key client facing business processes.
  • Develop, enhance, and implement systems that increase efficiency and optimize all phases of service or production processes, from design to manufacturing.

Qualifications/Background Profile:
  • Bachelor’s degree in an Engineering discipline and/or a combination of college education
  • Minimum of 5 years’ experience in manufacturing, process engineering, or quality engineering.
  • Process/Manufacturing Engineering experience in an industrial environment.
  • Must have proven team leadership / facilitation skill sets.
  • Practitioner of Six Sigma concepts (or Six Sigma certifications)

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This job is In-Person.

Pay Range: Salary $82,000.00 to $86,000.00

We offer several comprehensive benefits package including health and life insurance, paid and unpaid time off, and retirement and savings plans to qualifying employees.

Download the Sparks Group mobile app from Apple App Store or Google Play.

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Sparks Group is an equal opportunity employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, national origin, age, pregnancy, citizenship, family status, genetic information, disability, or protect veteran status.