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Senior Injection Molding Process Engineer Jobs in Elgin, IL

suncast

Process Engineer

Batavia, IL

$75K - $95K/yr

The Process Engineer is responsible for injection molding processes and products. This involves consultation with those responsible for product design, product creation, and maintaining current ...

Suncast

Process Engineer

Batavia, IL · On-site

$75K - $95K/yr

The Process Engineer is responsible for injection molding processes and products. This involves consultation with those responsible for product design, product creation, and maintaining current ...

suncast

Process Engineer

Batavia, IL · On-site

$75K - $95K/yr

The Process Engineer is responsible for injection molding processes and products. This involves consultation with those responsible for product design, product creation, and maintaining current ...

Adecco

Injection Mold Setup Technician

Wheeling, IL

$25 - $35/hr

Join Adecco's team as an Injection Mold Setup Technician at a leading manufacturing facility in ... molding process, troubleshooting issues promptly. * Collaborate with team members to maintain ...

Adecco

Injection Mold Setup Technician

Wheeling, IL

$25 - $35/hr

Join Adecco's team as an Injection Mold Setup Technician at a leading manufacturing facility in ... molding process, troubleshooting issues promptly. * Collaborate with team members to maintain ...

Adecco

Injection Mold Setup Technician

Wheeling, IL

$25 - $35/hr

Join Adecco's team as an Injection Mold Setup Technician at a leading manufacturing facility in ... molding process, troubleshooting issues promptly. * Collaborate with team members to maintain ...

Clayens US LLC

Process Engineer

Crystal Lake, IL · On-site

$90K - $110K/yr

Apply Scientific Injection Molding principles to new/current processes by directly running ... Interfaces with Quality and Engineering Departments to resolve manufacturing production issues.

Nemera

Process Engineering Technician

Buffalo Grove, IL · On-site

Support the development of new injection molds by participating in process validation activities ... Ensure that sample runs are performed according to Sample Request (SR) requirements. * Perform and ...

Nemera

Process Engineering Technician

Buffalo Grove, IL · On-site

Support the development of new injection molds by participating in process validation activities ... Ensure that sample runs are performed according to Sample Request (SR) requirements. * Perform and ...

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All JobsInjection Molding Process Engineer JobsSenior Injection Molding Process Engineer JobsSenior Injection Molding Process Engineer Jobs in Elgin, IL

Senior Injection Molding Process Engineer information

See Elgin, IL salary details

$74.1K

$119.7K

$168.5K

How much do senior injection molding process engineer jobs pay per year?

As of Aug 8, 2026, the average yearly pay for senior injection molding process engineer in Elgin, IL is $119,724.00, according to ZipRecruiter salary data. Most workers in this role earn between $102,800.00 and $133,000.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a senior injection molding process engineer?

To thrive as a Senior Injection Molding Process Engineer, you need a deep understanding of polymer science, mold design, process optimization, and typically a degree in engineering or a related field. Expertise with CAD software, process simulation tools, and familiarity with quality systems like ISO 9001 are commonly required, along with certifications such as RJG or Six Sigma. Strong analytical thinking, problem-solving abilities, and effective communication are essential soft skills for collaborating with cross-functional teams and troubleshooting production issues. These skills ensure efficient production, high-quality output, and continuous improvement in complex manufacturing environments.

What does a senior injection molding process engineer do?

A Senior Injection Molding Process Engineer is responsible for designing, optimizing, and troubleshooting the injection molding process used to manufacture plastic parts. They oversee process improvements, ensure product quality, and collaborate with cross-functional teams to meet production goals. Additionally, they may develop and implement new molding technologies, train staff, and support maintenance of equipment to ensure efficient and reliable operations.

What is the difference between Senior Injection Molding Process Engineer vs Injection Molding Technician?

AspectSenior Injection Molding Process EngineerInjection Molding Technician
CredentialsBachelor's degree in engineering or related field, certifications in process optimizationTechnical diploma or associate degree, on-the-job training
Work EnvironmentDesigning processes, analyzing data, improving production efficiencyOperating machinery, performing setup and maintenance
ResponsibilitiesProcess development, troubleshooting, process validationMachine operation, quality checks, routine maintenance

The Senior Injection Molding Process Engineer focuses on process design, optimization, and troubleshooting, requiring higher-level technical skills and education. In contrast, the Injection Molding Technician handles daily machine operation and maintenance tasks. Both roles are essential in the manufacturing environment but differ in scope and responsibilities.

What are the common challenges faced by senior injection molding process engineers when introducing a new mold into production?

Senior Injection Molding Process Engineers often encounter challenges such as optimizing process parameters for new molds, ensuring part quality meets specifications, and troubleshooting issues like warpage or incomplete filling. Collaboration with design, tooling, and quality teams is essential to address these challenges and implement effective solutions quickly. Additionally, balancing production efficiency with consistent quality requires careful monitoring and adjustment during the initial production runs.
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Senior Injection Molding Process Engineer jobs near you

Injection Molding Process Technician (12-Hour Day Shift) (f/m/d) - $5,000 SIGN-ON BONUS!

Freudenberg Group

Aurora, IL • On-site

$31 - $41/hr

Full-time

Posted 4 days ago

Job description

Working at Freudenberg: We will wow your world!
Responsibilities:
  • Perform startup and shutdown of production molds as required, and perform and confirm completion of mold change-overs (mold, aux. equip., EOAT, etc.).
  • Safely operate forklift and overhead cranes for handling molds.
  • Ensure that the correct mold and materials are being used.
  • Perform minor in-press mold cleaning as needed.
  • Ensure processes run consistently and provide production support as needed.
  • Ensure functional and cosmetic product specifications are met by working with quality and engineering.
  • Log and communicate any process changes to ensure process parameters are up to date
  • Maintain and follow 6S Principles including SMED.
  • Perform minor EOAT troubleshooting/repair activities.

Qualifications:
  • Ability to work 12-Hour Day Shift (6 am - 6 pm with rotating weeks of M/TU/SAT/SUN, and W/TH/F)
  • High School Diploma or equivalent, plus 3+ years in injection molding processing.
  • Experience with setup and startup of molds and other related equipment as it pertains to injection molding (robots, automation, auxiliary equipment, etc.).
  • Technical knowledge of common injection molding issues as they may be related to mold, material, machine, and/or process issues.
  • EOAT robot programming and setup.
  • Basic knowledge of electrical, mechanical, hydraulic systems, and fluid power
  • Basic operating knowledge of computer programs in Microsoft including Word, Excel, and Outlook.
  • Excellent listening skills and ability to follow instructions. Ability to communicate technical problems to other team members
  • Motivated, organized, and eager to learn, with ability to effectively apply critical thinking skills in a timely manner.

The expected hourly rate for this position is $31-$41/hour USD. Compensation for this position will be determined by the candidate's qualifications, experience, education, and overall alignment with the role's responsibilities.
The Freudenberg Group is an equal opportunity employer that is committed to diversity and inclusion. Employment opportunities are available to all applicants and associates without regard to race, color, religion, creed, gender (including pregnancy, childbirth, breastfeeding, or related medical conditions), gender identity or expression, national origin, ancestry, age, mental or physical disability, genetic information, marital status, familial status, sexual orientation, protected military or veteran status, or any other characteristic protected by applicable law.
Freudenberg Household Products LP (USA)

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