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Senior Injection Molding Process Engineer Jobs in Elgin, IL

Sr Process Injection Molding Technician

Schaumburg, IL · On-site

$24.50 - $29.50/hr

Engineering & Validation Support Essential Job Functions: ~ 60% • Execute machine, mold, and ... The pay range for this position Sr. Process Technician is $34.36 to $42.95. However, base pay ...

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Senior Injection Molding Process Engineer information

See Elgin, IL salary details

$74.1K

$119.7K

$168.5K

How much do senior injection molding process engineer jobs pay per year?

As of May 31, 2026, the average yearly pay for senior injection molding process engineer in Elgin, IL is $119,724.00, according to ZipRecruiter salary data. Most workers in this role earn between $102,800.00 and $133,000.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Senior Injection Molding Process Engineer, and why are they important?

To thrive as a Senior Injection Molding Process Engineer, you need a deep understanding of polymer science, mold design, process optimization, and typically a degree in engineering or a related field. Expertise with CAD software, process simulation tools, and familiarity with quality systems like ISO 9001 are commonly required, along with certifications such as RJG or Six Sigma. Strong analytical thinking, problem-solving abilities, and effective communication are essential soft skills for collaborating with cross-functional teams and troubleshooting production issues. These skills ensure efficient production, high-quality output, and continuous improvement in complex manufacturing environments.

What are the common challenges faced by Senior Injection Molding Process Engineers when introducing a new mold into production?

Senior Injection Molding Process Engineers often encounter challenges such as optimizing process parameters for new molds, ensuring part quality meets specifications, and troubleshooting issues like warpage or incomplete filling. Collaboration with design, tooling, and quality teams is essential to address these challenges and implement effective solutions quickly. Additionally, balancing production efficiency with consistent quality requires careful monitoring and adjustment during the initial production runs.

What does a Senior Injection Molding Process Engineer do?

A Senior Injection Molding Process Engineer is responsible for designing, optimizing, and troubleshooting the injection molding process used to manufacture plastic parts. They oversee process improvements, ensure product quality, and collaborate with cross-functional teams to meet production goals. Additionally, they may develop and implement new molding technologies, train staff, and support maintenance of equipment to ensure efficient and reliable operations.

What is the difference between Senior Injection Molding Process Engineer vs Injection Molding Technician?

AspectSenior Injection Molding Process EngineerInjection Molding Technician
CredentialsBachelor's degree in engineering or related field, certifications in process optimizationTechnical diploma or associate degree, on-the-job training
Work EnvironmentDesigning processes, analyzing data, improving production efficiencyOperating machinery, performing setup and maintenance
ResponsibilitiesProcess development, troubleshooting, process validationMachine operation, quality checks, routine maintenance

The Senior Injection Molding Process Engineer focuses on process design, optimization, and troubleshooting, requiring higher-level technical skills and education. In contrast, the Injection Molding Technician handles daily machine operation and maintenance tasks. Both roles are essential in the manufacturing environment but differ in scope and responsibilities.

What are the most commonly searched types of Injection Molding Process Engineer jobs in Elgin, IL? The most popular types of Injection Molding Process Engineer jobs in Elgin, IL are:
What job categories do people searching Senior Injection Molding Process Engineer jobs in Elgin, IL look for? The top searched job categories for Senior Injection Molding Process Engineer jobs in Elgin, IL are:
What cities near Elgin, IL are hiring for Senior Injection Molding Process Engineer jobs? Cities near Elgin, IL with the most Senior Injection Molding Process Engineer job openings:

Injection Molding Process Technician

Anonymous Employer

Elgin, IL

$22 - $23/hr

Full-time

Posted 19 days ago


Job description

Overview

We are seeking a skilled and motivated Injection Molding Process Technician to join our dynamic team in Elgin, IL. In this role, you will play a crucial part in the production process, ensuring that our injection molding operations run smoothly and efficiently. If you have a passion for precision and a knack for problem-solving, we want to hear from you!

Responsibilities
  • Set up and operate injection molding machines to produce high-quality plastic parts.
  • Monitor production processes and make adjustments as necessary to maintain quality standards.
  • Troubleshoot and resolve issues related to machinery and production processes.
  • Collaborate with engineering and quality assurance teams to improve processes and product quality.
  • Document production data and maintain accurate records of machine performance.
  • Train and mentor junior technicians on best practices and safety protocols.
Qualifications
  • High school diploma or equivalent; technical degree or certification in a related field is a plus.
  • Proven experience as an Injection Molding Process Technician or similar role.
  • Strong understanding of injection molding processes, machinery, and materials.
  • Excellent troubleshooting and problem-solving skills.
  • Ability to work independently and as part of a team in a fast-paced environment.
  • Strong attention to detail and commitment to quality.
  • Good communication skills and a positive attitude.

You should be proficient in:

  • Mechanical Troubleshooting Skills
  • Injection Molding Experience
  • Tool/Die/Mold Setup Experience

Machines & technologies you'll use:

  • Injection Molding Machine (Arburg, Haitian)
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