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Senior Injection Molding Process Engineer Jobs in Elgin, IL

Key Responsibilities: · Set up and operate injection molding machinery, ensuring optimal ... molding process, troubleshooting issues as needed. · Collaborate with team members to maintain ...

Key Responsibilities: · Set up and operate injection molding machinery, ensuring optimal ... molding process, troubleshooting issues as needed. · Collaborate with team members to maintain ...

Process Engineer

Batavia, IL · On-site

$75K - $95K/yr

The Process Engineer is responsible for injection molding processes and products. This involves consultation with those responsible for product design, product creation, and maintaining current ...

The Process Engineer is responsible for injection molding processes and products. This involves consultation with those responsible for product design, product creation, and maintaining current ...

Process Engineer

Batavia, IL · On-site

$75K - $95K/yr

The Process Engineer is responsible for injection molding processes and products. This involves consultation with those responsible for product design, product creation, and maintaining current ...

Key Responsibilities: · Set up and operate injection molding machinery, ensuring optimal ... molding process, troubleshooting issues as needed. · Collaborate with team members to maintain ...

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Senior Injection Molding Process Engineer information

See Elgin, IL salary details

$74.1K

$119.7K

$168.5K

How much do senior injection molding process engineer jobs pay per year?

As of Jul 19, 2026, the average yearly pay for senior injection molding process engineer in Elgin, IL is $119,724.00, according to ZipRecruiter salary data. Most workers in this role earn between $102,800.00 and $133,000.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Senior Injection Molding Process Engineer, and why are they important?

To thrive as a Senior Injection Molding Process Engineer, you need a deep understanding of polymer science, mold design, process optimization, and typically a degree in engineering or a related field. Expertise with CAD software, process simulation tools, and familiarity with quality systems like ISO 9001 are commonly required, along with certifications such as RJG or Six Sigma. Strong analytical thinking, problem-solving abilities, and effective communication are essential soft skills for collaborating with cross-functional teams and troubleshooting production issues. These skills ensure efficient production, high-quality output, and continuous improvement in complex manufacturing environments.

What does a Senior Injection Molding Process Engineer do?

A Senior Injection Molding Process Engineer is responsible for designing, optimizing, and troubleshooting the injection molding process used to manufacture plastic parts. They oversee process improvements, ensure product quality, and collaborate with cross-functional teams to meet production goals. Additionally, they may develop and implement new molding technologies, train staff, and support maintenance of equipment to ensure efficient and reliable operations.

What is the difference between Senior Injection Molding Process Engineer vs Injection Molding Technician?

AspectSenior Injection Molding Process EngineerInjection Molding Technician
CredentialsBachelor's degree in engineering or related field, certifications in process optimizationTechnical diploma or associate degree, on-the-job training
Work EnvironmentDesigning processes, analyzing data, improving production efficiencyOperating machinery, performing setup and maintenance
ResponsibilitiesProcess development, troubleshooting, process validationMachine operation, quality checks, routine maintenance

The Senior Injection Molding Process Engineer focuses on process design, optimization, and troubleshooting, requiring higher-level technical skills and education. In contrast, the Injection Molding Technician handles daily machine operation and maintenance tasks. Both roles are essential in the manufacturing environment but differ in scope and responsibilities.

What are the common challenges faced by Senior Injection Molding Process Engineers when introducing a new mold into production?

Senior Injection Molding Process Engineers often encounter challenges such as optimizing process parameters for new molds, ensuring part quality meets specifications, and troubleshooting issues like warpage or incomplete filling. Collaboration with design, tooling, and quality teams is essential to address these challenges and implement effective solutions quickly. Additionally, balancing production efficiency with consistent quality requires careful monitoring and adjustment during the initial production runs.
What are the most commonly searched types of Injection Molding Process Engineer jobs in Elgin, IL? The most popular types of Injection Molding Process Engineer jobs in Elgin, IL are:
What cities near Elgin, IL are hiring for Senior Injection Molding Process Engineer jobs? Cities near Elgin, IL with the most Senior Injection Molding Process Engineer job openings:
Process Technician- Injection Molding 3rd shift

Process Technician- Injection Molding 3rd shift

Wise Plastics Technologies

Saint Charles, IL • On-site

$30 - $35/hr

Full-time

Re-posted 13 days ago


Job description

About Us
We are a stable, growth-oriented manufacturing company with a strong reputation for treating our employees with respect and investing in their success. Proudly recognized as a Great Place to Work for seven consecutive years, we offer a positive culture, modern technology, and real opportunities for advancement.
Position Summary
We are seeking a skilled Injection Molding Process Technician to join our team. This role is responsible for setting up, optimizing, and troubleshooting injection molding processes while ensuring high-quality production and efficiency in a fast-paced, high-tech environment.
Shift: 10 pm- 6 am (Monday- Friday) occasional overtime
What We Offer
  • Competitive pay based on experience
  • Advancement and career growth opportunities
  • State-of-the-art, high-tech equipment and clean facility
  • Stable, well-established company with long-term growth

Benefits:
To view our benefits please visit our website www.wiseplastics.com/careers
Wise Plastics Technologies is an Equal Opportunity Employer All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, or status as a protected veteran.
Requirements
Required Skill/Knowledge:
  • 2+ years of injection molding processing experience
  • Strong troubleshooting and root cause analysis skills
  • Experience working with robotics and automated systems
  • Knowledge of scientific molding principles
  • Ability to work independently and in a team environment
  • Strong attention to detail and commitment to quality

Education Level / Required Certification:
High School Diploma/GED or equivalent
Additional Information:
Frequently required to reach with hands and arms, push, pull, stoop, kneel, crouch, climb, sit, walk, stand or balance and work within tight spaces. Ability to climb stairs and ladders. Must occasionally lift and/or move up to 55 pounds. Exposure to noise and odor of plastic. Exposure to liquid colorants, alcohol, cleaning and slip agents. Requires use of personal protective equipment. Required to operate overhead crane and electric pallet jacks. Overtime as required. Other duties as assigned.
Salary Description
$30-$35 per hour