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Senior Injection Molding Process Engineer Jobs in Texas

Prim

Injection Molding Engineer II

Dallas, TX · On-site

Injection Mold Design Engineer The Injection Mold Design Engineer is responsible for material ... Perform or review moldflow, shrink/warpage, filling, packing, cooling, and process-window analysis ...

New

fng

Molding Process Technician

Grand Prairie, TX

Maintains and secures controlled injection process by using part weights by using plastic data and ... Must be experienced with Robotics and Programming, with End of Arm Set-up and troubleshooting ...

fng

Molding Process Technician

Grand Prairie, TX

Maintains and secures controlled injection process by using part weights by using plastic data and ... Must be experienced with Robotics and Programming, with End of Arm Set-up and troubleshooting ...

fng

Molding Process Technician

Grand Prairie, TX

Maintains and secures controlled injection process by using part weights by using plastic data and ... Must be experienced with Robotics and Programming, with End of Arm Set-up and troubleshooting ...

Storm Search

Molding Process Tech - Day shift

Conroe, TX · On-site

$25 - $30/hr

We are seeking an experienced Mold Process Technician to support injection molding operations by setting molds, troubleshooting processing issues, optimizing machine performance, and assisting with ...

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Senior Injection Molding Process Engineer information

What are the key skills and qualifications needed to thrive as a Senior Injection Molding Process Engineer, and why are they important?

To thrive as a Senior Injection Molding Process Engineer, you need a deep understanding of polymer science, mold design, process optimization, and typically a degree in engineering or a related field. Expertise with CAD software, process simulation tools, and familiarity with quality systems like ISO 9001 are commonly required, along with certifications such as RJG or Six Sigma. Strong analytical thinking, problem-solving abilities, and effective communication are essential soft skills for collaborating with cross-functional teams and troubleshooting production issues. These skills ensure efficient production, high-quality output, and continuous improvement in complex manufacturing environments.

What does a Senior Injection Molding Process Engineer do?

A Senior Injection Molding Process Engineer is responsible for designing, optimizing, and troubleshooting the injection molding process used to manufacture plastic parts. They oversee process improvements, ensure product quality, and collaborate with cross-functional teams to meet production goals. Additionally, they may develop and implement new molding technologies, train staff, and support maintenance of equipment to ensure efficient and reliable operations.

What is the difference between Senior Injection Molding Process Engineer vs Injection Molding Technician?

AspectSenior Injection Molding Process EngineerInjection Molding Technician
CredentialsBachelor's degree in engineering or related field, certifications in process optimizationTechnical diploma or associate degree, on-the-job training
Work EnvironmentDesigning processes, analyzing data, improving production efficiencyOperating machinery, performing setup and maintenance
ResponsibilitiesProcess development, troubleshooting, process validationMachine operation, quality checks, routine maintenance

The Senior Injection Molding Process Engineer focuses on process design, optimization, and troubleshooting, requiring higher-level technical skills and education. In contrast, the Injection Molding Technician handles daily machine operation and maintenance tasks. Both roles are essential in the manufacturing environment but differ in scope and responsibilities.

What are the common challenges faced by Senior Injection Molding Process Engineers when introducing a new mold into production?

Senior Injection Molding Process Engineers often encounter challenges such as optimizing process parameters for new molds, ensuring part quality meets specifications, and troubleshooting issues like warpage or incomplete filling. Collaboration with design, tooling, and quality teams is essential to address these challenges and implement effective solutions quickly. Additionally, balancing production efficiency with consistent quality requires careful monitoring and adjustment during the initial production runs.
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Senior Injection Molding Process Engineer jobs near you

Injection Molding Engineer (BSME)

Toyoda Gosei Texas LLC

San Antonio, TX

Full-time

Re-posted 2 days ago

Job description

Key Responsibilities

  • Process Optimization: Establish and refine molding parameters to maximize efficiency, minimize scrap, and ensure consistent quality.
  • Troubleshooting & Problem-Solving: Diagnose and resolve defects, machine issues, and process inefficiencies scientific molding principles.
  • Tooling & Equipment Management: Work with tooling suppliers and internal teams to ensure proper mold maintenance, modifications, and performance optimization.
  • Material & Machine Parameters: Select appropriate materials (PP, ABS, Nylon, and other automotive-grade resins) and set up injection molding machines for optimal production.
  • Continuous Improvement: Apply Toyota Production System (TPS), Kaizen, and Lean Manufacturing principles to drive cost savings and efficiency improvements.
  • Quality Control: Ensure parts meet IATF 16949 and ISO 14001 quality standards, utilizing DOE (Design of Experiments) and other statistical methodologies.
  • Collaboration: Work closely with production, maintenance, and quality teams to drive improvements in safety, efficiency, and defect reduction.
  • New Product Development: Assist in launching new molds, engineering changes, and process development for upcoming Toyota model updates.
  • Compliance & Safety: Ensure molding processes comply with OSHA regulations, internal safety policies, and environmental standards.

Key Performance Indicators (KPIs)

  • Waste Reduction: Decrease scrap rates and improve first-pass yield.
  • Quality Performance: Ensure defect-free parts that meet Toyota’s stringent quality expectations.
  • Process Efficiency: Reduce cycle times and improve overall equipment effectiveness (OEE).

Qualifications & Skills

  • Education: Bachelor’s degree in Plastics Engineering, Mechanical Engineering, Manufacturing Engineering, or a related field. Equivalent experience may be considered.
  • Experience: 5 to 10 years of injection molding experience (preferably) in a Tier 1 automotive manufacturing environment.
  • Technical Knowledge:
    • Strong experience with Yushin, Yaskawa (Motoman), Star,Fanuc, UR Robots and injection molding machines.
    • Understanding of hot runner systems, mold flow analysis, and mold maintenance.
    • Expertise in scientific molding, decoupled molding, and root cause analysis (5Why, Fishbone, etc.).
    • Familiarity with Toyota Production System (TPS), Lean Manufacturing, and Six Sigma methodologies.
  • Software Proficiency: Experience with Moldflow, CAD software (SolidWorks, AutoCAD), and ERP/MES systems.
  • Bilingual (Preferred): English/Spanish is a strong plus.
  • Certifications (Preferred): RJG Master Molder Certification, Six Sigma Green Belt, or equivalent industry certifications.

Additional Information

  • Work Environment: Manufacturing facility with exposure to noise, machinery, and varying temperatures.
  • Physical Requirements: Ability to stand, walk, and lift up to 50 lbs. as needed for troubleshooting and machine setup.
  • Schedule: May require occasional weekend or off-shift support depending on production needs.

Toyoda Gosei NA provides equal employment opportunities to all employees and applicants for employment and prohibits discrimination and harassment of any type without regard to race, color, religion, age, sex, national origin, disability status, genetics, protected veteran status, sexual orientation, gender identity or expression, or any other characteristic protected by federal, state or local laws.