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Senior Injection Molding Process Engineer Jobs in Texas

SpaceX

Injection Molding Technician - 2nd Shift

Bastrop, TX · On-site

$22 - $29.25/hr

INJECTION MOLDING TECHNICIAN (STARLINK) - 2ND SHIFT At SpaceX we're leveraging our experience in ... process engineers. The goal of the team is to develop new manufacturing methods and qualify ...

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Senior Injection Molding Process Engineer information

What are the key skills and qualifications needed to thrive as a senior injection molding process engineer?

To thrive as a Senior Injection Molding Process Engineer, you need a deep understanding of polymer science, mold design, process optimization, and typically a degree in engineering or a related field. Expertise with CAD software, process simulation tools, and familiarity with quality systems like ISO 9001 are commonly required, along with certifications such as RJG or Six Sigma. Strong analytical thinking, problem-solving abilities, and effective communication are essential soft skills for collaborating with cross-functional teams and troubleshooting production issues. These skills ensure efficient production, high-quality output, and continuous improvement in complex manufacturing environments.

What does a senior injection molding process engineer do?

A Senior Injection Molding Process Engineer is responsible for designing, optimizing, and troubleshooting the injection molding process used to manufacture plastic parts. They oversee process improvements, ensure product quality, and collaborate with cross-functional teams to meet production goals. Additionally, they may develop and implement new molding technologies, train staff, and support maintenance of equipment to ensure efficient and reliable operations.

What is the difference between Senior Injection Molding Process Engineer vs Injection Molding Technician?

AspectSenior Injection Molding Process EngineerInjection Molding Technician
CredentialsBachelor's degree in engineering or related field, certifications in process optimizationTechnical diploma or associate degree, on-the-job training
Work EnvironmentDesigning processes, analyzing data, improving production efficiencyOperating machinery, performing setup and maintenance
ResponsibilitiesProcess development, troubleshooting, process validationMachine operation, quality checks, routine maintenance

The Senior Injection Molding Process Engineer focuses on process design, optimization, and troubleshooting, requiring higher-level technical skills and education. In contrast, the Injection Molding Technician handles daily machine operation and maintenance tasks. Both roles are essential in the manufacturing environment but differ in scope and responsibilities.

What are the common challenges faced by senior injection molding process engineers when introducing a new mold into production?

Senior Injection Molding Process Engineers often encounter challenges such as optimizing process parameters for new molds, ensuring part quality meets specifications, and troubleshooting issues like warpage or incomplete filling. Collaboration with design, tooling, and quality teams is essential to address these challenges and implement effective solutions quickly. Additionally, balancing production efficiency with consistent quality requires careful monitoring and adjustment during the initial production runs.
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Senior Injection Molding Process Engineer jobs near you

Sr. Equipment Engineer, Injection Molding

SpaceX

Bastrop, TX • On-site

Full-time

Re-posted 2 days ago

SpaceX rating

8.8

Company rating: 8.8 out of 10

Based on 147 frontline employees who took The Breakroom Quiz

15th of 72 rated aerospace companies

Job description

SpaceX was founded under the belief that a future where humanity is out exploring the stars is fundamentally more exciting than one where we are not. Today SpaceX is actively developing the technologies to make this possible, with the ultimate goal of enabling human life on Mars.
SR. EQUIPMENT ENGINEER, INJECTION MOLDING
SpaceX is developing a low-latency, broadband internet system to meet the needs of consumers across the globe. Enabled by a constellation of low Earth orbit satellites, Starlink will provide fast, reliable internet to populations with little or no connectivity, including those in rural communities and places where existing services are too expensive or unreliable.
Working directly in the materials engineering group, this position is responsible for providing engineering support on planned and unplanned repairs, modifications, and upgrades of production equipment in the Injection Molding Starlink program. The equipment engineers are the primary technical resource for technicians and support for day-to-day resolution of the most challenging technical issues facing the team. They take end-to-end ownership of equipment improvement projects from concept through design and implementation and play a key part in maximizing critical production equipment availability, enabling Starlink to rapidly pursue its mission. The correct individual will bring an open mindset, challenge the status quo with regard to traditional vs. emerging technologies, and utilize a logical and disciplined approach to evaluate and select the correct set of solutions.
RESPONSIBILITIES:
  • Demonstrate extreme ownership of projects through their entire lifecycle, from initial concept generation through fabrication and production bring-up, specifically focused on plastic injection molding, and manufacturing processes.
  • Lead technicians to troubleshoot and resolve technically complex Injection molding machines and peripheral equipment failures.
  • Perform root cause analysis and action corrective measures to address equipment, process, and behavioral gaps.
  • Develop and execute complex improvement projects to maximize production equipment availability, cycle time optimization and overall equipment effectiveness.
  • Complete hands-on and in-depth troubleshooting and repairs of equipment: mechanical, electrical, automation, fluid, pneumatic, and control system failures.
  • Coordinate internal and third-party resources to scope and execute repairs, overhauls, and equipment upgrade projects.
  • Leverage feedback from technicians to drive improvements to work instructions and processes.
  • Coordinate with internal equipment reliability engineering, tool engineering, and automation engineering teams to design and implement machine upgrades.
  • Balance simultaneous projects of varying scope and complexity in a fast-paced environment.
  • Create, modify, and update Injection Molding Machines preventative maintenance instructions to eliminate recurring failures or low-value tasks.
  • Interface with engineering, quality, production, and procurement to resolve any hold factors blocking production.
  • Solve complex, open-ended problems with an emphasis on speed of execution and efficiency.
  • Publish and maintain detailed schedules for each development project segment.

BASIC QUALIFICATIONS:
  • Bachelor's degree in mechanical, manufacturing, materials engineering, or an engineering degree.
  • 5+ years of experience with mechanical design of complex components and assemblies.
  • 5+ years of experience within injection molding machines.
  • 5+ years of experience with injection molding peripherals.

PREFERRED SKILLS AND EXPERIENCE:
  • Experience with injection molding processing of Polycarbonate, Nylon, and Thermoplastic Elastomers (TPE).
  • Experience with injection molding cooling systems.
  • Experience with injection molding custom machine design including electromechanical systems, end-of-arm tooling, motors, actuators, linear rails, bearings, lifting/rigging, etc.
  • Experience with material requirements planning, enterprise resource planning, and computerized maintenance management systems.
  • Experience designing mechanical systems using 3D CAD software and 2D drawings.
  • Experience applying common manufacturing and machining processes where it applies to design such as welding, machining, assembly, inspection, etc.
  • Experience sizing basic mechanical components and structures.
  • Solid understanding of drafting standards and demonstrated experience in applying geometric dimensioning and tolerancing.
  • Solid understanding of common manufacturing processes and hands-on machining experience including mills, lathes, manual, and computer numerical control (CNC).

ADDITIONAL REQUIREMENTS:
  • Must be available to work extended hours and weekends as needed.
  • Willingness and ability to travel up to 25% time.
  • Work performed in an environment requiring exposure to fumes, odors, and noise.
  • Comfort occasionally working in tight or confined spaces.

ITAR REQUIREMENTS:
  • To conform to U.S. Government export regulations, applicant must be a (i) U.S. citizen or national, (ii) U.S. lawful, permanent resident (aka green card holder), (iii) Refugee under 8 U.S.C. § 1157, or (iv) Asylee under 8 U.S.C. § 1158, or be eligible to obtain the required authorizations from the U.S. Department of State. Learn more about the ITAR here.

SpaceX is an Equal Opportunity Employer; employment with SpaceX is governed on the basis of merit, competence and qualifications and will not be influenced in any manner by race, color, religion, gender, national origin/ethnicity, veteran status, disability status, age, sexual orientation, gender identity, marital status, mental or physical disability or any other legally protected status.
Applicants wishing to view a copy of SpaceX's Affirmative Action Plan for veterans and individuals with disabilities, or applicants requiring reasonable accommodation to the application/interview process should reach out to EEOCompliance@spacex.com.

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About SpaceX

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Industry

Aerospace product and parts manufacturing, data services, guided missile and space vehicle manufacturing and satellite telecommunications

Company size

1,001 - 5,000 Employees

Headquarters location

Hawthorne, CA, US

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