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Senior Injection Molding Process Engineer Jobs in Dallas, TX

Injection Molding Process Technician

Fort Worth, TX · On-site

$24 - $28.75/hr

If needed, makes suggestions for improvement. • Working with the Process Engineer and Automation ... Requirements • 5 or more years of experience as a technician, with injection molding experience ...

Senior Process Engineer

Fort Worth, TX

$99K - $128K/yr

Develop, implement, and optimize injection molding processes to improve efficiency, quality, and cycle times. * Troubleshoot and resolve molding defects, tooling issues, and process variations using ...

Senior Process Engineer

Fort Worth, TX · On-site

$99K - $128K/yr

Develop, implement, and optimize injection molding processes to improve efficiency, quality, and cycle times. * Troubleshoot and resolve molding defects, tooling issues, and process variations using ...

Be Seen First

Work closely with die setters, supervisors, operators, and process engineers What We're Looking For * Previous plastic injection molding experience * Ability to understand molding processes ...

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Showing results 1-20

Senior Injection Molding Process Engineer information

See Dallas, TX salary details

$74.2K

$119.8K

$168.7K

How much do senior injection molding process engineer jobs pay per year?

As of Aug 7, 2026, the average yearly pay for senior injection molding process engineer in Dallas, TX is $119,812.00, according to ZipRecruiter salary data. Most workers in this role earn between $102,900.00 and $133,100.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a senior injection molding process engineer?

To thrive as a Senior Injection Molding Process Engineer, you need a deep understanding of polymer science, mold design, process optimization, and typically a degree in engineering or a related field. Expertise with CAD software, process simulation tools, and familiarity with quality systems like ISO 9001 are commonly required, along with certifications such as RJG or Six Sigma. Strong analytical thinking, problem-solving abilities, and effective communication are essential soft skills for collaborating with cross-functional teams and troubleshooting production issues. These skills ensure efficient production, high-quality output, and continuous improvement in complex manufacturing environments.

What does a senior injection molding process engineer do?

A Senior Injection Molding Process Engineer is responsible for designing, optimizing, and troubleshooting the injection molding process used to manufacture plastic parts. They oversee process improvements, ensure product quality, and collaborate with cross-functional teams to meet production goals. Additionally, they may develop and implement new molding technologies, train staff, and support maintenance of equipment to ensure efficient and reliable operations.

What is the difference between Senior Injection Molding Process Engineer vs Injection Molding Technician?

AspectSenior Injection Molding Process EngineerInjection Molding Technician
CredentialsBachelor's degree in engineering or related field, certifications in process optimizationTechnical diploma or associate degree, on-the-job training
Work EnvironmentDesigning processes, analyzing data, improving production efficiencyOperating machinery, performing setup and maintenance
ResponsibilitiesProcess development, troubleshooting, process validationMachine operation, quality checks, routine maintenance

The Senior Injection Molding Process Engineer focuses on process design, optimization, and troubleshooting, requiring higher-level technical skills and education. In contrast, the Injection Molding Technician handles daily machine operation and maintenance tasks. Both roles are essential in the manufacturing environment but differ in scope and responsibilities.

What are the common challenges faced by senior injection molding process engineers when introducing a new mold into production?

Senior Injection Molding Process Engineers often encounter challenges such as optimizing process parameters for new molds, ensuring part quality meets specifications, and troubleshooting issues like warpage or incomplete filling. Collaboration with design, tooling, and quality teams is essential to address these challenges and implement effective solutions quickly. Additionally, balancing production efficiency with consistent quality requires careful monitoring and adjustment during the initial production runs.
What are the most commonly searched types of Injection Molding Process Engineer jobs in Dallas, TX? The most popular types of Injection Molding Process Engineer jobs in Dallas, TX are:
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What cities near Dallas, TX are hiring for Senior Injection Molding Process Engineer jobs? Cities near Dallas, TX with the most Senior Injection Molding Process Engineer job openings:
Infographic showing various Senior Injection Molding Process Engineer job openings in Dallas, TX as of August 2026, with employment types broken down into 100% Full Time. Highlights an 100% In-person job distribution, with an average salary of $119,812 per year, or $57.6 per hour.

Injection Molding Process Engineer

US Conec, Ltd.

Fort Worth, TX

Full-time

Medical, Dental, Vision, Retirement, PTO

Re-posted 10 days ago


Job description

Injection Molding Process Engineer

Overview

US Conec is seeking a skilled Injection Molding Process Engineer to join our Fort Worth team. In this role, you'll lead and optimize injection molding operations, develop and maintain support infrastructure, and drive continuous improvement across manufacturing processes. You'll serve as the technical expert for molding systems and equipment, ensuring safe, efficient, and high-quality production.

This position is ideal for candidates with strong mechanical engineering backgrounds and hands-on experience in injection molding environments who thrive in fast-paced, precision-driven settings.

Responsibilities

  • Develop and test machinery and equipment under the direction of engineering staff
  • Serve as the technical expert for injection molding support infrastructure including pumps, filters, chillers, evaporative coolers, piping systems, heat transfer, air quality, compressed air, and electrical systems
  • Act as a safety leader for all aspects of injection molding operations and general industrial practices
  • Diagnose tooling, processing, or equipment issues by inspecting molded parts and applying root cause analysis
  • Create procedures and protocols for reacting to machine alarms and press alerts
  • Stay with test runs or new tool startups unless redirected by high-priority production needs
  • Develop standardized processes for:
    • Process adjustments
    • New tool introduction
    • Test runs
    • Molding procedures
    • Machine conversions
  • Standardize communication expectations including startup notifications and issue tracking
  • Collaborate with shift leads to determine production priorities and scheduling

Must Haves

  • Bachelor's degree in mechanical engineering
  • Experience with lot number traceability, engineering-grade resins, and specification-driven processes
  • Expertise in injection molding equipment including specifying, upgrading, repairing, and maintaining systems
  • Ability to develop and implement preventative maintenance (PM) programs
  • Deep knowledge of auxiliary equipment such as mold water/oil heaters, hot manifold systems, screws, barrels, ceramic barrel heater bands, material drying and conveying systems, and dew-point meters
  • Strong troubleshooting, documentation, and communication skills
  • Safety-first mindset and collaborative approach

What We Offer

  • Competitive base salary with performance-based bonus potential
  • 4 weeks of PTO to relax and recharge
  • Health, dental, and vision plans to support you and your family
  • 401(k) retirement savings plan with employer match and planning resources
  • A collaborative, team-based culture focused on innovation and quality
  • Paid holidays and employee recognition programs
  • Opportunities to work with advanced molding technologies and infrastructure systems
  • STEM outreach and community engagement initiatives

US Conec will only employ those who are legally authorized to work in the United States. This is not a position for which sponsorship will be provided. Individuals with temporary visas such as E, F-1, H-1, H-2, L, B, J or TN or who need sponsorship for work authorization now or in the future, are not eligible for hire.Â